Related Manuals for Travis Industries DVL Insert EF II
Summary of Contents for Travis Industries DVL Insert EF II
- Page 3 Factory-Built (Metal) Wood-Burning Fireplace Requirements ...9 Mantel Clearances...10 Gas Line Location ...12 Gas Inlet Pressure ...12 Altitude Considerations ...13 Vent Restrictor ...14 Vent Installation...14 Vent Location ...15 Vent Configurations ...15 Vent Connector Removal and Installation ...16 Installation of the On/Off Switch and Rheostat ...19...
- Page 4 Look for this label: For LPG only | Pout 11” W.C. If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).
- Page 5 This Manual...
- Page 6 33-3/8"* 8x10 Arch/Rect. Panels 36-3/8"* 10x13 Rect. Panels 44-3/16"* 8x10 Arch/Rect. Panels 48-3/16"* 10x13 Rect. Panels * Includes trim NOTE: on older style panels the 3/8" standoffs are no longer required and may be bent back. See the section "Vent Requirements" for vent location.
- Page 8 Min. 23-3/4" The gas line and shutoff valve should be installed prior to insert placement. For tight fits (under 28"), see the section "Removing the Vent Connector" Min. 31-1/2" - additional space may be required for gas line installation. Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method).
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Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
Installation (for qualified installers only) Factory-Built (Metal) Wood-Burning Fireplace Requirements N O T E : Any parts that are removed must be removed in a way that would allow them to be re-installed if the insert is ever removed. The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below) The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G"... -
Page 10: Minimum Clearances
Installation (for qualified installers only) Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Side Wall Mantel Clearances The maximum mantel depth is 12”. NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. - Page 11 New Brackets NOTE: The brackets install into the lower pair of holes on the insert. Old Brackets Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top.
- Page 12 The gas inlet accepts a 1/2" MPT. Fireplace Opening 3-1/8" Shutoff Valve (secured to the fireplace insert)
- Page 13 Exhaust (4" dia.) Max. Ht. 40' Min. Ht. 8' Inlet (3" dia.) Max. 2' offset...
- Page 14 Adjustment Plate Adjustment Bracket This restrictor is in position 1 (factory setting). Exhaust (4”) Inlet (3”) Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. To Access the Restrictor: Remove the face. To Adjust the Restrictor: Determine a restrictor position.
- Page 15 NOTE: Vent location changes based upon restrictor position. Position # 1 is shown to the right. Each restrictor position moves the vent location forward (toward the fireplace opening) approximately 1/4”. Inlet & Exhaust Re-Line Exhaust 4" dia. Gas Liner Recommended Block-Off Plate (non-combustible metal and/or insulation).
- Page 17 Vent Connector Removal Pull the vent connector rod forward. WARNING: The anti-seize on the vent connector can stain clothing, carpets, or other items. Vent Connector Installation Attach the flex vent to the vent connector. Push the vent connector rod in, lift slightly, and line it up so the tabs on the end of the rod engage the...
- Page 18 Line up each side surround panel and insert two screws from the inside to secure in place. NOTE: These 3/8" Panel stand-offs are not required and may be flattened. Install the top panel so the two tabs insert into the slots on the side panels.
- Page 19 Upper Right of Trim WARNING: (preferred) Make sure the heater is unpluged before installing the rheostat. Disconnect the red and brown wires leading to the on/off switch. Insert the wires through the rectangular mounting hole (on the surround panel or control panel) and attach to the on/off switch. The wires must attach to the top and bottom posts on one side of the switch - it does not matter which wire is on top.
- Page 20 Open the four latches holding the glass frame in place (start with the two below the glass) - follow the directions shown to the right. Glass Frame Lift the glass frame up and pull it forward to remove. NOTE: You may need to lift the glass frame while re- attaching.
- Page 21 Latch Glass Hold the latch at an angle and insert it into the slot on the glass frame. Note how the washer fits in front of the flange on the glass frame. You will need to push slightly to get the latch to insert.
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Page 22: Top View
Place the rear log on the two platforms at the rear of the firebox. Place the front logs on top of the burner. These bolts insert into the holes in the logs. Top View Do not place logs over burner holes. Note how the front left log is spaced 1/4”... - Page 23 Place the left and right twigs as shown. Place the ember chunk as shown. Place the kibbles in a random pattern. Make sure to place them over any exposed screws or metal to create a desirable effect. Do not place kibbles directly over the burner holes.
- Page 24 To adjust the pilot flame, turn this screw. Clockwise lowers the flame while counter-clockwise raises it. There are two air shutters on this fireplace - adjust both air shutters to obtain the correct flame. Move the controls left or right until the flame looks correct.
- Page 25 Correct Flames Lifting Flames Burner The flames should burn right Lifting flames indicate insufficient draft (restrictor off the top of the burner ports is set too high). (if they are too blue, adjust the air control). Ghosting Flames Burner Ports (holes) Ghosting flames indicate insufficient air (restrictor set too...
- Page 26 The Pilot Flame can be found below the back log. An instruction card for Open the operating the fireplace is access door attached to the inside of the to view the controls. fireplace here. Replace it for easy reference. Gas Control Valve Gas Control Knob Flame Adjust Knob PILOT IGNITER...
- Page 27 5 minutes PILOT IGNITER 30 seconds...
- Page 28 After the pilot has been started... See the instructions included with the remote for details on operation. See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually. the battery. Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower.
- Page 29 Turn the dial all the way counter-clockwise until it clicks off. Pilot Flame The pilot flame, which remains on, makes a very slight "whisper" sound. Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound.
- Page 30 Check the walls and ceiling of the firebox for deterioration. Before Disassembly - Check the pilot flame. It should touch the thermocouple and thermopile. Thermopile Pilot Hood Thermocouple Make sure the burner is not warped or damaged. Check the burner holes.
- Page 32 When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). Pilot Flame The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox. Gas Valve This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple.
- Page 33 On/Off Switch (on fireplace) Brown Black (black) White Power In Common Molex (white) Connector Ground Green (green) Ground (attached to stove) Optional Blowers White Black Gas Control Valve Optional Regulator Solenoid Thermocouple Thermopile Copper Co-Axial Wire White Optional Wall Switch, Thermostat, or Remote Control Black...
- Page 35 Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store. Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism...
- Page 36 Remove the firebox floor. WARNING: The burner is fragile - handle it with care. Lift the left side of the burner slightly, then slide it to the left and lift it upwards (lift the burner from below). Pull the burner forward, out of the firebox.
- Page 37 Use a 1/2” open end wrench to unscrew both orifices. Rear Burner 1/2" Wrench Orifice Front Burner Orifice Manifold Lift the pilot hood off the pilot assembly. Front Orifice Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.
- Page 38 To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it. Remove and discard the three screws using a slotted screwdriver of Torx T-20. Slotted Screwdriver (or T-20 Torx)
- Page 39 WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. Hold the rear fireback face down, slide the top behind the baffle on top of the firebox, and pivot it back into place. It rests on the shelf at the back of the firebox.
- Page 40 Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides).
- Page 41 Make sure power to the heater has been turned off prior to installation (unplug the power cord). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. NOTE: To prevent heat-damage to the wires, make sure this clip holds the wires down, away from the burner.
- Page 42 NOTE: Make sure the grounding wire remains attached (if applicable). Use the included wire nut to connect the wire leading from the rheostat to the remaining wire leading from the accent light. Slide the rheostat assembly into place and secure with the included nuts.
- Page 43 Use the larger DVL Insert Bracket Discard the smaller DVS Insert Bracket Discard the bottom clips Attach the lower surround panel to the inset with the nuts (included with the panel). Lower Panel Secure the lower panel to the bracket with the nuts (included with the panel).