Changing The Handle And Switch - Bernard Q20 Series Owner's Manual

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E.

5-4 Changing the Handle and Switch

E. Changing the Neck - Fixed with C Series Large
Straight Handle
1. Place neck in vise. Remove both switch housing
mounting screws with a Phillips screwdriver.
2. Remove both the top and bottom pods from handle.
3. Slide handle back, exposing the cable connection.
Loosen the cable/neck connection using a 7/8"
wrench.
4. Remove from vise and unthread neck by hand.
5. Thread the new neck into the cable connection (hand
tighten). Place neck in vise and tighten with a wrench
to within 1/8" (3.2 mm) spacing between the cable
connection and neck.
6. Install the switch and reposition handle and switch
housing.
7. Reinstall switch housing mounting screws.
8. Liner may need to be changed if switching to a neck
of a different bend angle or length.
A. B Series Small and Large Curved Handle
1. Remove screws and post fasteners from handles.
2. Separate handle halves and remove trigger. Remove
switch lead connectors with needle nose pliers.
3. To replace trigger, connect switch lead connectors
onto terminals of new switch. Position handle half
and trigger on cable so trigger leads are not pinched
and movement of the trigger is not impaired.
4. Position the remaining handle half in place. Reinstall
post fasteners and screws; torque to 10 in.-lbs.
(1.1 Nm).
B. O Series Small and Large Curved Handle
1. Loosen screws, but do not fully remove.
2. Pry open bottom side of handle halves with a flat
blade screw driver. Trigger should be able to be
removed.
3. To replace trigger, install into handle halves with
pivot posts inserted into handle cavities so
movement is not impaired. Tighten screws; torque
to 10 in.-lbs. (1.1 Nm).
Page 14

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