Polaris SPORTSMAN 600 2003 Service Manual page 235

SPEEDOMETER TROUBLESHOOTING
TEST 5 REVERSE SPEED LIMITER ACTIVATED IN FORWARD GEAR
START HERE
INSTRUMENT
CLUSTER FUNC-
TION OK?
Y
SHIFT TO LOW OR HIGH
GEARS. IS REVERSE INDICA-
TOR LIGHT ON OR GEAR ON?
DOES THE LETTER "E"
APPEAR?
Y
TEST TRANSMISSION SWITCH
CHECK RELATED WIRING
TEST 6 WHEEL SPEED SENSOR
Tools Required:
GStatic Timing Light Harness (PN 2871745)
GHall Sensor Probe Harness (PN 2460761) or equiva-
lent jumper wires.
To test wheel speed sensor:
1. Disconnect 3 Pin connector from speedometer.
2. Connect wires from test light to sensor 3 Pin
connector as shown at right, using the Hall Sensor
Probe Harness (PN 2460761) or jumper leads.
3. Elevate front right side of vehicle until tire is off the
ground.
4. Slowly turn right front wheel while observing the
test light.
5. If light flashes, sensor is O.K. Be sure connections
are good and 9 volt battery is in good condition.
(Engine loses spark when vehicle speed is above 7-9 mph.)
1. Red- - 12V Constant
CHECK
2. Red/White- - 12V Switched
SPEEDOMETER
3. Grey/Orange- - Mode/Override button
(PERFORM TEST 2)
4. Black- - Ignition Kill
5. N/C
6. N/C
7. Yellow/Red- - RPM Input
8. Brown- - Ground
N
TURN KEY SWITCH OFF
REMOVE 16 PIN
PLUG FROM BACK OF
CLUSTER
INSTRUMENT
RESTART ATV AND
TEST DRIVE
16 Pin Connector
CHECK FUEL &
IGNITION SYSTEMS
Y
PROBLEM
REMAINS?
NOTE: OVERRIDE SWITCH PLAYS NO ROLE IN
REVERSE GEAR OUTPUT ON THE SPORTSMAN 700
680W
--
+
LED
9V
Static Timing Light Harness
(PN 2871745)
ELECTRICAL ELECTRICAL
9. Blue White- - Engine Overheat Switch
10. Purple/Yellow- - Oil Pressure Switch
11. Orange/Red- - Park Gear
12. Purple- - Reverse Gear
13. Green/White- - Neutral
14. White/Blue- - Low Gear
15. Blue/Red- - High Gear
16. Brown/White- - AWD Control
N
REPLACE
SPEEDOMETER
To Sensor Red
Brn
Wht
To Sensor
White
To Sensor
Black
Blk
10.11