Polaris SPORTSMAN 600 2003 Service Manual page 157

7. Turn clutch sheave counterclockwise until
bushing is removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod
and set aside.
9. Remove adapters from puller.
EBS Driven Clutch Outer Bushing Removal
Bushing
Tool (2)
Main Adapter
(8)
10. Remove bushing and removal tool from adapters.
Discard bushing.
EBS Driven - Backside (Outer) Bushing
Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
EBS Driven Clutch OuterBushing Installation
Bushing
Tool (2)
Bushing
Tool (2)
Puller Adapter
(10)
3. Apply Loctitet 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2)
and install assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and
hand tighten against installation tool.
7. Turn clutch sheave counterclockwise, making
sure bushing is drawn straight into bore.
Continue until bushing is seated.
8. Remove nut (C) (left hand thread) from puller rod
9. Remove installation tool and clutch sheave from
Nut (C)
Adapter
Reducer (9)
Nut (C)
Bushing
Adapter
(9)
and set aside.
puller.
CLUTCH CLUTCH
6.23