Polaris SPORTSMAN 600 2003 Service Manual page 175

Gearcase Cover
Side Cutaway View of Centralized Hilliard Cover
5. Inspect the rollers for nics and scratches. The
rollers must slide up and down and in and out
freely within the roll cage sliding surfaces.
Rollers
FRONT HOUSING
INSTALLATION
1. To install gearcase, reverse removal procedure.
Use new spring pin in front prop shaft.
Coil
U--shaped insert
2. Add the proper lubricant to the front gearcase.
Check drain plug for proper torque. Refer to Page
2.10 in the maintenance chapter for fill capacities.
Premium Front Housing Fluid
(PN 2871654)
Front Housing Capacity
5.0 fl. oz. (148 ml)
FINAL DRIVE FINAL DRIVE
New spring
Pin
7.15