Polaris SPORTSMAN 600 2003 Service Manual page 206

SPECIAL T OOLS
PART NUMBER
2870975
SPECIFICA TIONS
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Master Cylinder I.D. - Front
Master Cylinder I.D. - Aux. Rear
TORQUE SPECIFICA TIONS
Item
Front Caliper Mounting Bolts
Output Shaft Caliper Mounting Bolts
Master Cylinder Mounting Bolts
Master Cylinder Reservoir
Cover Bolt
Brake Line Banjo Bolt
Front Brake Disc
Front Wheel Mounting Nuts
NOTE:Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
9.2
TOOL DESCRIPTION
Mity Vact Pressure Test Tool
Front Brake Caliper
Standard
.298² / 7.6mm
.150-.164² / 3.810-4.166mm
-
-
Rear Axle Brake Caliper
Standard
.318² / 7.6mm
.177-.187² /4.496-4.750mm
-
-
Torque
(ft. lbs. except where noted*)
16.0
15.0
*25 in. lbs.
*5 in. lbs.
15.0
18.0
20.0
BRAKES BRAKES
Service Limit
.180² / 4.6mm
.140² / 3.556mm
.002² / .051mm
.005² / .50mm
Service Limit
.180² / 4.6mm
.167² / 4.242mm
.002² / .051mm
.005² / .25mm
.750²
.500²
Torque
(Nm)
22
21
3.0
0.56
21
25
28