Table Of Contents - Freestyle 80 Manual

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FreeStyle
ALL
Contents
1 Quick Start Guide - using default settings . . . . . . . 3
2 Prepare boiler location . . . . . . . . . . . . . . . . . . 6
3 Prepare boiler . . . . . . . . . . . . . . . . . . . . . . . 8
4 Converting boiler to propane . . . . . . . . . . . . . 12
5 Gas piping - sizing gas lines . . . . . . . . . . . . . 16
6 Venting/air piping - general . . . . . . . . . . . . . . 17
7 Commonwealth of Massachusetts installations . . . 20
8 Vent termination requirements. . . . . . . . . . . . . 21
9 Boiler room air openings . . . . . . . . . . . . . . . . 22
10 DIRECT VENT - Sidewall with separate pipes . . . 23
11 DIRECT VENT - Sidewall concentric . . . . . . . . 25
12 DIRECT VENT - Vertical with separate pipes. . . . 27
13 DIRECT VENT - Vertical concentric . . . . . . . . . 29
14 Concentric termination, typical (sidewall or vertical) . . 31
15 Vent and air piping and boiler connections . . . . . 32
16 Install water piping . . . . . . . . . . . . . . . . . . 35
Domestic Water Piping - Combi Boiler . . . . . . . 35
17 Primary/Secondary System Piping . . . . . . . . . . . . . . . . 37
System water piping methods . . . . . . . . . . . . 37
Expansion Tank Location . . . . . . . . . . . . . . 37
Diaphragm- or bladder-type tank: . . . . . . . . . . 37
Closed-type expansion tank: . . . . . . . . . . . . 39
Install relief valve . . . . . . . . . . . . . . . . . . . 40
Zone Valve zoning - primary/secondary . . . . . . . 41
Circulator zoning - primary/secondary . . . . . . . 42
Circulator zoning - Multiple temperature zones with
primary/secondary . . . . . . . . . . . . . . . . . . 43
18 Multiple boiler installations . . . . . . . . . . . . . . 44
19 Install condensate line . . . . . . . . . . . . . . . . 47
20 Gas piping . . . . . . . . . . . . . . . . . . . . . . . 48
Hazards that will cause severe personal injury, death
or substantial property damage.
Hazards that can cause severe personal injury, death
or substantial property damage.
INSTALLER -
installing. Read page 3 first. Follow all instruc-
tions in proper order to prevent personal injury
or death.
2
M -
OUNT GAS FIRED WATER BOILER
Page
Hazard definitions
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Boiler Manual
21 Field wiring. . . . . . . . . . . . . . . . . . . . . . . 50
22 Wiring diagram - FS-80/120 Combi Ladder. . . . . 52
22 Wiring diagram - FS-80/120 Combi Schematic. . . 53
23 Wiring diagram - FS-80/120 Heating Only Ladder . 54
23 Wiring diagram - FS-80/120 Heating Only Schematic . 55
23 Wiring diagram - FS-155 Combi Ladder . . . . . . 56
23 Wiring diagram - FS-155 Combi Schematic . . . . 57
23 Wiring diagram - FS-155 Heating Only Ladder. . . 58
23 Wiring diagram - FS- 155 Heating Only Schematic 59
24 Controls and operation . . . . . . . . . . . . . . . . 60
25 DHW Settings (Combi Only) . . . . . . . . . . . . . . 65
26 High Altitude . . . . . . . . . . . . . . . . . . . . . . 66
27 Startup . . . . . . . . . . . . . . . . . . . . . . . . . 67
 6WDUWXS ² ¿QDO FKHFNV . . . . . . . . . . . . . . . . 69
 &KHFNRXWVWDUWXS YHUL¿FDWLRQ . . . . . . . . . . . . 75
30 Annual startup and general maintenance . . . . . . 76
31 Annual startup . . . . . . . . . . . . . . . . . . . . . 77
32 Troubleshooting . . . . . . . . . . . . . . . . . . . . 81
33 Maintenance . . . . . . . . . . . . . . . . . . . . . 103
34 Replacement parts . . . . . . . . . . . . . . . . . 112
35 Dimensions and connections data . . . . . . . . . 124
36 Engineering Data . . . . . . . . . . . . . . . . . . 126
37 Ratings . . . . . . . . . . . . . . . . . . . . . . . . 127
 ,QVWDOODWLRQ DQG 6HUYLFH &HUWL¿FDWH. . . . . . . . . 128
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
USER
comply could result in severe personal injury,
death or substantial property damage.
This manual is for use only by your qualified
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Part number 550-142-850/0716