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Xerox WorkCentre 5222 Service Manual Field

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See also: Reference Manual
Service
Manual
WorkCentre
5222
5225 / 5230
Tabloid
Black-and-white
Multifunction Printer
service-repair-manual.com

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Summary of Contents for Xerox WorkCentre 5222

  • Page 1 Service Manual WorkCentre 5222 5225 / 5230 Tabloid Black-and-white Multifunction Printer service-repair-manual.com...
  • Page 2 1 Service Call Procedures Service Call Procedures....................Initial Actions ........................Call Flow ......................... Detailed Maintenance Activities (HFSI)................Cleaning Procedures....................... Final Actions........................Revision Service Call Procedures June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...

  • Page 3: Status Indicator Raps

    003-795 AMS Limit Error RAP ..................2-37 005-194 Size Mismatch Jam on Mix-size RAP ............... 2-68 003-930 300 DPI Scan RAP ................... 2-37 005-196 CVT Size Mismatch JAM (No Mix) RAP ............2-69 Revision Status Indicator Raps June 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 4 012-259 (Integrated Finisher) Eject Home Sensor ON Fail ..........2-108 012-949 Punch Box Missing RAP (LX) ................2-151 012-263 (Integrated Finisher) Rear Tamper Home Sensor ON Fail ....... 2-109 Status Indicator Raps Revision June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 5 016-345 ESS NV-Memory Failure RAP ................2-179 016-581 File Name Suffix Limit Error RAP..............2-205 016-347 ESS PageMemory Failure RAP ................ 2-179 016-582 File Creation Failure RAP ................. 2-205 Revision Status Indicator Raps June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 6 016-788 Retrieve to Browser RAP .................. 2-258 016-736 Remote Directory Lock RAP ................2-231 016-789 HD Full - Job Memory RAP................2-258 016-737 Remote Directory Removal RAP ..............2-231 016-791 File Retrieve RAP....................2-259 Status Indicator Raps Revision June 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 7 018-703 LDAP RAP ......................2-283 018-795 LDAP RAP ......................2-309 018-704 LDAP RAP ......................2-283 018-796 LDAP RAP ......................2-309 018-705 LDAP RAP ......................2-284 018-797 LDAP RAP ......................2-310 Revision Status Indicator Raps June 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 8 024-748 Bates Numbering Digit Over RAP ..............2-339 024 IOT-ESS Communication sb-finisher 024-775 Output paper for Booklet, over counts 2 RAP........... 2-340 024-916 Mix Full Stack RAP ................... 2-371 Status Indicator Raps Revision June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 9 027-547 SMB Protocol error 4-007 RAP ................. 2-398 027-762 Illegal Web Print Job Ticket RAP ..............2-424 027-548 SMB Protocol error 4-008 RAP ................. 2-398 027-772 SMTP Server Error (HELO) RAP ..............2-424 Revision Status Indicator Raps June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 10 034-212 Fax Communication RAP.................. 2-449 035-712 Fax Protocol RAP....................2-475 034-500 Fax Communication RAP.................. 2-450 035-713 Fax Protocol RAP....................2-476 034-501 Fax Communication RAP.................. 2-450 035-714 Fax Protocol RAP....................2-476 Status Indicator Raps Revision June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 11 073-102 Tray 2 Feed Out Sensor On JAM (Tray 3 Feed) RAP ........2-532 041-500 ........................... 2-501 073-105 Tray 3 Registration Sensor On JAM RAP ............2-533 041-501 ........................... 2-502 Revision Status Indicator Raps June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 12 078-946 TTM Tray 4 Lift RAP ..................2-566 116-318 ESS ROM DIMM #2 Check RAP ..............2-592 116-319 Controller UI Configuration................2-593 081 Fax Destination 116-321 System Software RAP..................2-593 Status Indicator Raps Revision June, 2008 2-10 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 13 116-379 Controller Software RAP ................... 2-618 123-322 UI Target RAP....................2-644 116-380 ESS Font ROM DIMM #1 RAP ................. 2-619 123-323 UI Address RAP ....................2-645 116-381 ABL Initialize RAP..................... 2-619 Revision Status Indicator Raps June, 2008 WorkCentre 5222, 5225, 5230 2-11 service-repair-manual.com...
  • Page 14 124-710 Output Tray Changed from MailBoxSorter RAP ..........2-695 124-312 Machine Codes Mismatch RAP ................ 2-670 125 PWScont 124-313 Serial Number RAP................... 2-670 124-314 IOT Speed RAP ....................2-671 125-311 PSW Unexpected Fail RAP................2-697 Status Indicator Raps Revision June, 2008 2-12 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 15 OF 1 Paper Size Mismatch In Width RAP............... 2-719 OF 2 Size Switch Assy RAP ................... 2-719 OF 3 Main Drive Assy RAP..................... 2-721 OF 4 Dark / Blank Display RAP ..................2-721 Revision Status Indicator Raps June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...

  • Page 16: Image Quality

    Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.) ..3-28 Regular Toner Contamination In Process Direction (Side 2) .......... 3-29 Transparency Blocking....................3-29 Moire Due To Interference With Copy Original ............... 3-30 Revision Image Quality June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 17 REP 9.2.2 ESS PWB EPROM ..................4-58 16. SB Finisher REP 16.1.1 H-Transport Assembly ................. 4-143 10. Covers REP 16.1.2 Hole Punch Assembly.................. 4-143 REP 10.1.1 Top Cover Assembly ................... 4-59 Revision Repairs and Adjustments June, 2008 WorkCentre 5222, 52 service-repair-manual.com...
  • Page 18 REP 22.5.3 Compile Exit Sensor ..................4-200 REP 22.5.4 Main Paddle Shaft Assembly............... 4-201 REP 22.5.5 Lower Chute Assembly................4-203 REP 22.6.1 ENT Roll Assembly..................4-206 REP 22.6.2 Upper Chute Assembly................4-208 Repairs and Adjustments Revision June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...

  • Page 19: Parts List

    9. Electrical Components PL 15.8 DADF Feeder-Roll ..................... 5-67 PL 9.1 Electrical ......................5-31 PL 15.9 Motor Unit Assembly..................5-68 PL 9.2 ESS........................5-32 PL 15.10 DADF Document Tray..................5-69 Revision Parts List June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 20 PL 23.20 Booklet Rear Stapler Assembly (Office Finisher LX) ........5-107 PL 23.21 Booklet Electrical (Office Finisher LX) ............. 5-108 Common Hardware Common Hardware ......................5-109 Part Number Index ......................5-110 Parts List Revision June 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 21 Product Specs......................... 6-154 Common Tools ........................ 6-156 Product Tools and Test Patterns..................6-157 Log Book Storage ......................6-157 Cleaning Materials ......................6-158 Machine Consumables....................6-158 Glossary of Terms......................6-159 Revision General Procedures June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 22 Chain 8 Paper Feed and Transportation................. 7-116 Chain 9 Xerographics...................... 7-125 Chain 10 Copy Transportation and Fusing ..............7-129 Chain 12 Finishing ......................7-136 Chain 16 ESS........................7-162 Chain 17 FAX........................7-163 Revision Wiring Data June, 2008 WorkCentre 5222, 5225, 5230 service-repair-manual.com...
  • Page 23 XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual XEROX WorkCentre 5222-5225-5230 service manual...

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Workcentre 5230

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