Lopi berkshire GS2 Owner's Manual
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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2015, T.I.
Berkshire GS2
(with screen)
Owner's Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent Stove
 Natural Gas or Propane
 Residential or Mobile
4141208
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
Home
www.travisproducts.com
100-01399

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Summary of Contents for Lopi berkshire GS2

  • Page 1 Berkshire GS2 (with screen) Owner’s Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of a Lopi Berkshire GS2 stove. In purchasing a Berkshire you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Berkshire is one of the finest home heaters the world over.
  • Page 3: Table Of Contents

    Table of Contents Introduction ............2 Log Installation ..........27 Rear Log Placement ........... 27 Important Information ........2 Left Front Log Placement ........28 Listing Details ........... 2 Right Twig Placement ......... 28 Features: ............... 6 Right Front Log Placement ......... 29 Installation Options: ..........
  • Page 4 Safety Precautions  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued)  Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance.  Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
  • Page 6: Features

    Specifications Features: Installation Options: Ember Fyre™ Burner for "Wood Fire" Look Freestanding Stove Works During Power Outages (battery backup system) Horizontal or Vertical Vent High Efficiency Residential or Mobile Home Optional Thermostat or Remote Control Optional Blower for Quicker Heat Distribution Straight or Corner Placement Convenient Operating Controls Bedroom Approved...
  • Page 7: Packing List

    Installation (for qualified installers only) Installation Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances.
  • Page 8: Stove Clearances

    Installation (for qualified installers only) Installation Hints  If converting to LP, convert the appliance prior to installation.  Install the logs last - they are fragile.  When determining the location of the stove, locate the wall studs (for horizontal penetrations) and ceiling trusses (for vertical penetrations).
  • Page 9: Heater Placement Requirements

    Installation (for qualified installers only) Heater Placement Requirements Heater must be installed on a level surface capable of supporting the heater and vent. • Due to the high temperature, the heater should be located out of traffic and away from furniture •...
  • Page 10: Optional Wall Switch Or Thermostat Installation

    Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-120 VAC to the gas control valve or wiring system of this stove. The switch must be installed by a qualified installer. Label all wires prior to disconnection when servicing controls. Wiring errors can cause Caution: improper and dangerous operation.
  • Page 11: Gas Line Installation

    Installation (for qualified installers only) Gas Line Installation DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA).
  • Page 12: Vent Requirements

    Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never • be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 13: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures • proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position.
  • Page 14: Vertical Terminations With Zero, Two, Or Four 45° Elbows

    Installation (for qualified installers only) Vertical Terminations with Zero, Two, or Four 45° Elbows • 10’ (3.1M) Minimum System Height (with or without offsets) • 40’ (12.2M) Maximum System Height • 24’ (7.3M) Maximum Offset • The termination must fall within the shaded area shown in the chart.
  • Page 15: Horizontal Termination With One 90° Elbow

    Installation (for qualified installers only) Horizontal Termination with One 90° Elbow • If using a Snorkel Termination (14” (356mm) or 36” (915mm)) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
  • Page 16: Horizontal Termination With Two Elbows (One 90° Vertical And One 90° Or 45° Horizontal Elbow)

    Installation (for qualified installers only) Horizontal Termination with Two Elbows one 90° vertical and one 90° or 45° horizontal elbow • If using a Snorkel Termination (14” (356mm) or 36” (915mm)) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). •...
  • Page 17: Horizontal Termination With Three 90° Elbows (All Vertical)

    Installation (for qualified installers only) Horizontal Termination with Three 90° Elbows (all vertical) • If using a Snorkel Termination (14” (356mm) or 36” (915mm)) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). •...
  • Page 18: Vertical Terminations With Two 90° Elbows

    Installation (for qualified installers only) Vertical Terminations with Two 90° Elbows • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. © Travis Industries 4141208 100-01399...
  • Page 19: Vertical Terminations With Three 90° Elbows (Two 90° Vertical And One 45° Or 90° Horizontal Elbow)

    Installation (for qualified installers only) Vertical Terminations with Three 90° Elbows (Two 90° Vertical and One 45° or 90° Horizontal Elbow) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. © Travis Industries 4141208 100-01399...
  • Page 20: Vent Termination Requirements (See Illustration Below)

    Installation (for qualified installers only) Vent Termination Requirements (see illustration below) Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1"...
  • Page 21: Class A Chimney Conversion Kit

    Installation (for qualified installers only) Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details.
  • Page 22: Interior Masonry Chimney Conversions

    Installation (for qualified installers only) Interior Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' (12M) • Minimum vertical rise is 10' (3M) •...
  • Page 23: Steps For Finalizing The Installation

    Installation (for qualified installers only) Steps for Finalizing the Installation 1. Remove the glass (see page 25). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 24: Air Shutter Adjustment

    Installation (for qualified installers only) 5. Install the logs (see page 27). 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. 9. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting.
  • Page 25: Face And Glass Removal

    Finalizing the Installation (for qualified installers only) Face and Glass Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 26: Travis Industries

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. ©...
  • Page 27: Log Installation

    Finalizing the Installation (for qualified installers only) Log Installation The logs are fragile, especially after being exposed to heat.  Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service.  Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 28: Left Front Log Placement

    Finalizing the Installation (for qualified installers only) Left Front Log Placement The left front log has two holes on the bottom. Place the log so the pin on the burner and the metal bracket insert into the holes on the log (see photos below). NOTE: On LP inserts, push the log to the back.
  • Page 29: Right Front Log Placement

    Finalizing the Installation (for qualified installers only) Right Front Log Placement The right log has two holes on the bottom. Place the log so both burner pins insert into the holes on the log (see photos below). Make sure the log is pushed back so it sits flat. NOTE: On LP inserts, push the log to the back.
  • Page 30: Right Cross Log Placement

    Finalizing the Installation (for qualified installers only) Right Cross Log Placement Place the log as shown below. The right cross log rests on the flat spots of the rear and the right front logs. Left Twig Placement Place the left twig on the burner as shown below. Make sure it does not cover any burner holes. ©...
  • Page 31: Center Twig Placement

    Finalizing the Installation (for qualified installers only) Center Twig Placement Place the center twig on the burner as shown below. Make sure it does not cover any burner holes. The completed installation is shown below. © Travis Industries 4141208 100-01399...
  • Page 32: Ember Placement

    Finalizing the Installation (for qualified installers only) Ember Placement Place a layer of embers along any screw heads and visible edges of the burner. Rockwool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer.
  • Page 33: Before You Begin

    Operation Before You Begin Read this entire manual before you use your new stove (especially the section "Safety Warning: Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Do not operate appliance with the glass front removed, cracked or broken.
  • Page 34: Starting The Stove For The First Time

    Operation Starting the Stove for the First Time  Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal.
  • Page 35: Accent Light

    Operation Accent Light This stove has a built-in accent light that may be turned on and off and dimmed to your preference. Turn the knob to achieve the desired light output. Adjusting the Optional Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 15 minutes after starting).
  • Page 36: Normal Operating Sounds

    Operation Normal Operating Sounds Normal Operating Odors This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create a burnt-paper smell. This is normal during startup. You may notice the smell is more acute if the appliance was left idle for a long period.
  • Page 37: Maintaining Your Stove's Appearance

    Maintenance (for qualified service personnel only) DANGER HIGH VOLTAGE: Disconnect power before attempting maintenance or repair. Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster. If scratches occur, lightly sand the area with fine sandpaper.
  • Page 38: Accent Light Replacement

    Maintenance (for qualified service personnel only) Accent Light Replacement An accent light is included in your stove to provide additional lighting. This bulb will burn out over time. To replace, follow the directions below:  Shut off gas to the stove and let it cool for 15 minutes. ...
  • Page 39: Troubleshooting Table

    Maintenance (for qualified service personnel only) Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" Main Burners Will The remote control is not working correctly See the remote control instructions Not Start The thermostat is disconnected or set too low...
  • Page 40: Safety Label

    Safety Label Safety Label The safety (listing) label is on the back of the stove. A copy is shown below. © Travis Industries 4141208 100-01399...
  • Page 41: Conditions & Exclusions

    Warranty Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com, or complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 12521 Harbour Reach Drive, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 42: Lp Conversion Instructions

    Optional Equipment (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 43 Optional Equipment (for qualified installers only) Follow the directions below to replace the orifices. ORIFICE SIZE Natural Gas LP (Propane) Front Burner Orifice #50 DMS #58 DMS Rear Burner Orifice #47 DMS #56 DMS © Travis Industries 4141208 100-01399...
  • Page 44 Optional Equipment (for qualified installers only) Remove and discard the NG air deflector. Attach the LP air deflector included with the stove. Note how the LP deflector has a notch along the bottom. Install the LP pilot orifice following the directions below. (a) Use a 7/16”...
  • Page 45 Optional Equipment (for qualified installers only) Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see “c”...
  • Page 46: Gs2 Remote Installation

    Optional Equipment (for qualified installers only) GS2 Remote Installation Packing List  Transmitter  Battery Box  Remote Wall Mount with Attachment Screws and Anchors  Stepper Motor  Torx Wrench  Remote Control DVD  GSR2 IFC  Split-flow Harness (attached to IFC) ...
  • Page 47: Base Wiring Diagram

    Optional Equipment (for qualified installers only) Base Wiring Diagram Label all wires prior to disconnection when servicing controls. Wiring errors can cause Caution: improper and dangerous operation. © Travis Industries 4141208 100-01399...
  • Page 48: Gs2 Remote Wiring Diagram

    Optional Equipment (for qualified installers only) GS2 Remote Wiring Diagram © Travis Industries 4141208 100-01399...
  • Page 49: Installation

    Optional Equipment (for qualified installers only) Installation 1. Remove the Comfort Control–Battery Plate from the control panel (keep the screws). 2. Disconnect the comfort control and battery backup wires. The Comfort Control–Battery Plate may be discarded or kept for spare parts. 3.
  • Page 50 Optional Equipment (for qualified installers only) 4. Remove the control panel and place face-down in front of the heater (keep the 4 screws). NOTE: When re-attaching the control panel, make sure the air shutter levers are in front of the panel. 5.
  • Page 51 Optional Equipment (for qualified installers only) 7. Disconnect the following: Main harness Power (3 wires) Pilot connections (slide silicone tubing up) On/Off wires 8. Remove and place aside the base IFC (it may be kept for spare parts). 9. Remove the on/off switch by prying it out. Disconnect the wires. ©...
  • Page 52 Optional Equipment (for qualified installers only) 10. Push the wires back into the holder to conceal them. 11. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove and discard the stock regulator, spring, and gasket (see “c” below). 12.
  • Page 53 Optional Equipment (for qualified installers only) Instructions for Using the Optional Blower with GS2 Remote When using the GreenSmart™ 2 remote, the power for the blower will be routed through the fuse and IFC, bypassing the rheostat and snap disc included with the blower kit. Order of Installation Install the blower assemblies with the IFC removed (see instructions included with the blower for details).
  • Page 54: Order Of Installation

    Optional Equipment (for qualified installers only) 13. Wire the accent light for remote operation. When using the GreenSmart™ 2 remote, the power for the accent light(s) will be routed through the fuse and IFC, bypassing the rheostat. Order of Installation Connect the wiring with the IFC removed as shown below.
  • Page 55 Optional Equipment (for qualified installers only) 15. Attach the following: (Black) (White) (Green) Pilot connections Power (3 wires – make sure orientation is correct) Comfort Control connection Make sure silicone tubing is pushed down Main Harness Stepper Motor © Travis Industries 4141208 100-01399...
  • Page 56 Optional Equipment (for qualified installers only) 16. Disconnect the IPI/CP switch from IPI/CP wires. Attach one of the jumper wires to the two wires. Discard the IPI/CP switch. 17. Remove the IPI/CPI switch and place aside (may be kept for spare parts). 18.
  • Page 57 Optional Equipment (for qualified installers only) 19. Connect the battery box power molex connector to the main harness molex connector. 20. Route the battery box harness through the control panel and attach to the battery box. 21. Place the IFC on the component tray using the supplied velcro tape. 22.
  • Page 58 Optional Equipment (for qualified installers only) 24. Re-attach the control panel. 25. Attach the battery box to the control panel using the screws removed earlier. © Travis Industries 4141208 100-01399...
  • Page 59 Optional Equipment (for qualified installers only) 26. Re-connect the input power. 27. Replace the rear panel and restore the stove to the correct configuration (turn on power and gas). See the instructions included with the remote for synchronizing the remote and the operating instructions. ©...
  • Page 60: Index

    Index Index Accent Light ............. 35 Installation Hints ..........8 Accent Light Replacement ....... 38 Installation Overview .......... 7 Additional Accessories Required ....... 7 Installation Warnings ......... 7 Additional Items Required ........7 Interior Masonry Chimney Conversions ..22 Adjusting the Flame Height ......34 Introduction ............

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