Cushman 646442 Owner's Manual
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Cushman 646442 Owner's Manual

Hauler 4x4 diesel 2 passenger
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646442

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Summary of Contents for Cushman 646442

  • Page 1 4x4 diesel 2 passenger owner’s manual 646442...
  • Page 3 FOREWORD Thank you for choosing our off-road diesel utility vehicle. We are committed to provide the best quality products. It is strongly recommended for all customers and operators to read this owner’s manual thoroughly before using this vehicle as the manual contains a lot of valuable information, such as safe driving guide, explana- tion for operations, maintenance interval, simple maintenance guide, trouble shootings and etc. If you have any question about the product or manual, please feel free to contact us. We are always trying to deliver ultimate satisfaction and safety to customers. < NOTE > Make sure to read this manual carefully and keep it handy for future reference.  When leasing or transferring this vehicle, deliver this manual together with the vehicle.  The specifications in this manual are subject to change without notice. ...
  • Page 5 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ VEHICLE IDENTIFICATIONS ......SPECIFICATIONS ..........CONTROLS AND FEATURES ......SECTION OPERATION ............ REPLACEMENT PARTS ......... MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX ...............

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ....... 1-1 vEhICLE IDENTIFICATION NUmBER ..2-2 PRECAUTIONS BEFORE OPERATION ..1-2 vehicle serial nuMber ........2-2 enGine serial nuMber ........2-2 General precauTions ........1-2 SPECIFICATIONS ........... 3-1 PRECAUTIONS DURINg OPERATION ..1-4 SPECIFICATION .......... 3-2 When sTarTinG The enGine .......1-4 When drivinG The vehicle ........1-6 exTerior diMensions ..........3-2 When parkinG The vehicle ......1-13 General specificaTions ........3-3 opTion lisT and feaTures .........3-6...
  • Page 7 TABLE OF CONTENTS safeTy laMp kiT (opTional) .......4-8 enGine check WarninG laMp ......4-20 error indicaTor ..........4-21 SWITChES ........... 4-9 CONTROLS ..........4-24 key sWiTch .............4-9 coMbinaTion sWiTch ......... 4-11 shifT lever ............4-25 hazard laMp sWiTch (opTional) ....4-13 differenTial lock lever (rear Wheel) ..4-25 spare sWiTch panel ..........4-14 2Wd/4Wd shifT lever .........4-27 12v poWer ouTleT ..........4-14 brake pedal ............4-27 parkinG brake lever ........4-28 INSTRUmENT PANEL ....... 4-15 acceleraTor pedal ..........4-29 seaT .................4-29 speedoMeTer / hourMeTer ......4-15 seaT belT ...............4-29 fuel GauGe .
  • Page 8 TABLE OF CONTENTS OPERATINg ThE ENgINE ......5-2 cup holders and sToraGe boxes ....4-34 carGo bed ............4-34 sTarTinG The enGine ...........5-2 carGo bed conTrol lever ......4-34 checkinG WarninG laMps afTer carGo bed conTrol lever (opTional) ..4-35 sTarTinG enGine ..........5-5 reMoTe hydraulic lever (opTional) ..4-36 operaTinG principle of preheaT sysTeM ...5-6 hand ThroTTle lever (opTional) ....4-37 sToppinG The enGine ..........5-6 carGo bed exTension (opTional) ....4-37 OPERATINg ThE vEhICLE ......5-7 WorkinG laMp (opTional) ........4-38 fuel Tank ..............4-38 hoW To drive ............5-7 fuel requireMenTs ...........4-39 WarMinG up ............5-10 enGine inspecTion ..........4-39 JuMp sTarT ............5-11 coolanT, brake fluid and elecTrical devices ...............4-40 sToppinG ...............5-12...
  • Page 9 TABLE OF CONTENTS LUBRICANTS ..........7-6 TransporTinG carGo ........5-19 unloadinG ............5-21 DAILY INSPECTION ........7-7 unloadinG (if The duMpinG kiT is insTalled) ...5-22 ToWinG Trailer ...........5-23 access for service ..........7-7 TransporTinG .............5-24 openinG inspecTion shield (a) ......7-7 4Wd operaTion ............5-25 openinG seaT cushion (b) ........7-8 differenTial lock operaTion ......5-26 raisinG carGo bed (c) ........7-8 TailGaTe (back door) ........5-27 applyinG Grease (d) ..........7-9 checkinG enGine oil level (e) ....... 7-11 REPLACEmENT PARTS ........ 6-1 chanGinG enGine oil and filTer (f) .
  • Page 10 TABLE OF CONTENTS checkinG coolanT in auxiliary checkinG shifT and 4Wd cables (aJ) ...7-42 coolanT Tank (p) ..........7-22 usinG biodiesel (ak) ..........7-42 chanGinG coolanT (q) ........7-23 adJusTinG belT Tension (al) ......7-43 checkinG spark arresTer of WashinG (aM) ............7-44 exhausT pipe (if equipped) (r) ....7-26 proTecTinG plasTic and painTed checkinG and chanGinG Gearbox oil (s) . ..7-26 surface(ao) .............7-44 checkinG and chanGinG fronT axle oil (T) ..7-27 STROAgE AND DISPOSAL ......8-1 checkinG and chanGinG rear axle oil (u) ...7-29 checkinG drive shafT and cv booTs (v) ..7-30 vEhICLE STORAgE ........8-2 checkinG sTeerinG rack booTs and ball JoinT (W) ............7-31 daily sToraGe ............8-2 checkinG brake fluid (x) ........7-32 lonG-TerM sToraGe ..........8-2 checkinG brake pedal free play (y) .
  • Page 11 SAFETY AND vEhICLE DAmAgE WARNINg This manual includes information titled as WARNINg, CAUTION, ImPORTANT and NOTE. These titles indicate the following: This indicates that a condition may result in harm, serious in- jury or death to you or other persons if the warning is not hee- ded. Follow the advice provided with the warning. WARNINg This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded.
  • Page 12 UNIvERSAL SYmBOLS Various universal symbols have been used on the instruments and controls of your vehicle. Below is a list of the universal symbols and their meanings. fuel-level low differential lock preheat parking brake hazard Warning lights neutral position battery charging condition headlight-low beam high speed travel light engine oil-pressure headlight-high beam low speed travel light Turn signal four-Wheel drive-on reverse travel light...
  • Page 13 SAFETY PRECAUTIONS PRECAUTIONS bEFORE OPERATION ...... 1-2 General precautions ............1-2 PRECAUTIONS dURINg OPERATION ....... 1-4 When startinG the enGine ..........1-4 When drivinG the vehicle ..........1-6 When parkinG the vehicle ..........1-13 SAFETY PRECAUTIONS dURINg SERvICINg ..1-14 SAFETY PRECAUTIONS whEN USINg ThE ROPS .. 1-18 SAFETY dECAl ............

  • Page 14: Safety Precautions

    hauler 4X4 diesel PRECAUTIONS bEFORE OPERATION gENERAl PRECAUTIONS a careful operator is the best oper- 4. replace any missing or damaged ator. most accidents can be avoid- decals as soon as it is practical. ed by observing certain precautions. a list of decals is shown on page to help prevent accidents, use these 1-19 ~ 1-25.
  • Page 15 safetY precautions driver's license UUVO102a UUVO114a UUVO115a 6. never operate this vehicle or any 8. this vehicle should be driven only 9. never let anyone under 5 years of other agricultural equipment while by a driver with a valid driver’s li- age ride in the vehicle.

  • Page 16: Precautions During Operation

    hauler 4X4 diesel PRECAUTIONS dURINg OP- ERATION whEN STARTINg ThE ENgINE UUVO116a UUVO123a UUVO108a 10. never allow anyone to operate 11. it is recommended to wear a hel- 1. do not operate your vehicle in this vehicle unless person has met whenever driving this vehi- an enclosed building without the read this manual and all decals...
  • Page 17 safetY precautions UUVO103a UUVO131a UUVO105a C56O164a 2. When starting the vehicle make 4. never start the engine while not 7. make sure that wheel nuts have sure your path is clear of people to seated. been tightened to the specified avoid accidents caused by sudden torque.

  • Page 18: When Driving The Vehicle

    hauler 4X4 diesel whEN dRIvINg ThE vEhIClE UUVO133a UUVO122a KUVO157a T66O127a 10. always activate the brake pedal 1. in some countries or states, it is 2. When driving on a public road, before releasing the park brake. illegal to drive a utv on public make sure to install the "safety roads.
  • Page 19 safetY precautions KUVO158a UUVO112a UUVO125a 3. While turning the headlights on, 4. always slow the vehicle before 6. do not apply the differential lock dim them when meeting another turning. turning at high speed may while traveling at road speeds. as vehicle.
  • Page 20 hauler 4X4 diesel KUVO162a KUVO101a KUVO109a C56O164a 9. When working in groups, always 11. Watch where you are going at 13. for your safety ROPS with a seat let the others know what you are all times so that you are able to belt is recommended for all appli- going to do before you do it.
  • Page 21 safetY precautions UUVO109a UUVO110a UUVO121a 14. Watch front and rear to avoid ob- 15. never try to get on or off a mov- 16. to minimize the risk of a rollover, stacles at row ends, near trees ing vehicle. crash, be especially careful when and around other obstructions.
  • Page 22 hauler 4X4 diesel UUVO124a UUVO125a UUVO126a 17. Never drive the vehicle at ex- 18. never attempt abrupt wheelies, 19. always keep your both hands on cessive speeds. always travel at jumps or other stunts. the steering wheel and your both speed proper for the terrain, visi- feet on the floor of the vehicle bility and operating conditions.
  • Page 23 safetY precautions UUVO111a UUVO129a KUVO166a 21. Never drive in excessively rough, 23. always follow proper procedures 24. When driving on a road inclined slippery or loose terrain. for climbing hills as described vertically or sideward, make sure in this manual. check the ter- to drive at a low speed.
  • Page 24 hauler 4X4 diesel UUVO110a UUVO130a UUVO132a 26. always be careful of skidding 27. never operate your vehicle in 28. Never exceed the stated load or sliding. on slippery surfac- fast-flowing water or in water capacity for this vehicle. car- es such as ice, travel slowly and deeper than that specified in this go should be properly distributed exercise caution to reduce the...

  • Page 25: When Parking The Vehicle

    safetY precautions whEN PARkINg ThE vEhIClE UUVO140a UUVO113a UUVO134a (1) rear hitch receiver 29. pull only from the rear hitch re- 1. place all control levers in the neu- 2. always remove the ignition key ceiver. pulling from any other lo- tral position, set the parking brake, when the vehicle is not in use to cation can cause the damage of...

  • Page 26: Safety Precautions During Servicing

    hauler 4X4 diesel SAFETY PRECAUTIONS dURINg SERvICINg UUVO107a KUVO127a UUVO117a 4. never park on a slope with only 1. in order to service your vehicle 2. d o n o t s m o k e w h i l e w o r k i n g the transmission engaged.
  • Page 27 safetY precautions KUVO113a UUVO118a UUVO119a 3. You must always stop the engine 4. It is recommended to keep a first 5. do not remove the radiator cap before refueling the vehicle. avoid aid kit and fire extinguisher handy while the coolant is hot. When overfilling the vehicle or spilling at all times.
  • Page 28 hauler 4X4 diesel UUVO120a UUVO135a T66O130a 7. When working with your vehicles 10. tire mounting should be done by 13. fluid escaping from pinholes may electrical components, you must qualified professionals, with the be invisible. do not use hands to first disconnect the battery cables.
  • Page 29 safetY precautions UUVO104a UUVO139a 14. no alterations should be made to 15. keep environmental pollution in your vehicle. mind. When replacing coolant or oil, dispose of it the right way. Be sure to observe all relevant regulations when you dispose of the engine oil, transmission oil, fuel, coolant, filters and battery.

  • Page 30: Safety Precautions When Using The Rops

    hauler 4X4 diesel SAFETY PRECAUTIONS whEN USINg ThE ROPS UUVO104a UUVO141a UUVO143a (1) rops 1. rops (roll over protective struc- a ROPS should never be modified IMPORTANT ture) is equipped to protect driver by welding, grinding or cutting, as ROPS, Sun canopy or cabin and passengers when the vehicle this can weaken the ROPS structure.

  • Page 31: Safety Decal

    safetY precautions SAFETY dECAl mOUNTINg lOCATION UUVO142f...

  • Page 32: Decals

    hauler 4X4 diesel dECAlS (1) part no. : u3215-85612 (3) part no. : u3215-85721 (4) part no. : u3215-85681 WARNING ������� �������  1. The owner's manual and warning labels contain important information on ����������������������������������� safe operation of this vehicle. You must read and fully understand the •...
  • Page 33 safetY precautions (6) part no. : u3215-85181  SEVERE INJURY OR DEATH COULD OCCUR AS A RESULT OF RIDERS FALLING OFF, IMPROPER USE OF THE VEHICLE OR VEHICLE ROLLOVER. · Read the owner's manual · Familiarize yourself with all safety information ·...
  • Page 34 hauler 4X4 diesel (10) part no. : u3215-85641 (7) part no. : u3215-85631 ������� ������� ���������������������������������� ���������� ������������������ ������ � ������������������������������������������������� ���������������������������� ��������������������������������������������������������������� ���������������� �������������������������������������������������������� ����������������������������� ���������������������������������������������������������� MAX 7.3 INCH �������������������� (185MM) �������������������������������������� (8) part no. : u3215-85661 (9) part no. : u3215-85161 NOTICE �������...
  • Page 35 safetY precautions (11) part no. : u3215-85651 (12) part no. : u3215-85691 ������� ������� ����������� ������������������������ ����������������������� ���� (13) part no. : u3215-85621 ������� ���������������������������������� · Never raise the bed/operate the dump mechanism while moving. · Operate on level ground only. ·...
  • Page 36 hauler 4X4 diesel (14) part no. : u3215-85701 (15) part no. : u3215-85171 ������� ������� NEGATIVE FRAME GROUND 1. ALWAYS disconnect the negative battery cable before performing any type of maintenance. 2. TO PREVENT FIRE OR EXPLOSION, DO NOT contact the positive(+) battery post or cable to the frame or other ground.
  • Page 37 safetY precautions (17) part no. : u3215-85192 (19) part no. : u3215-85111 (option)   · Do NOT Carry passengers/riders in the bed · Do NOT travel with the cargo bed in the raised position · Do NOT exceed the rated bed capacity of 1,100 pounds (500 Kg) ·...

  • Page 38: Cautions For Decal Maintenance

    hauler 4X4 diesel CAUTIONS FOR dECAl mAINTENANCE safety decals are attached to the ve- IMPORTANT hicle for safe operation. make sure If a decal is damaged or lost, to follow the instruction on the decals  contact your local dealer im- as well as the following instruction: mediately to install a new de- CAUTION...

  • Page 39: Precautions Before Operation

    PRECAUTIONS BEFORE OPERATION VEhIClE IdENTIFICATION NUmBER ......2-2 Vehicle serial number ............2-2 engine serial number ............2-2...

  • Page 40: Vehicle Identification Number

    hauler 4X4 Diesel VEhIClE IdENTIFICATION NUmBER VEhIClE SERIAl NUmBER ENgINE SERIAl NUmBER have the vehicle serial number and engine serial number with you when ordering parts or asking for service information. Fill in the following boxes with appro- priate information as the vehicle seri- al number and engine serial number should be submitted to the dealer during service.

  • Page 41: Specifications

    SPECIFICATIONS SPECIFICATION............3-2 ExtErior dimEnsions ............3-2 GEnEral spEcifications .............3-3 option list and fEatUrEs ..........3-6...

  • Page 42: Specification

    HaUlEr 4x4 diEsEl SPECIFICATION ExTErIOr.dImENSIONS E, f UUVO301a in. (mm) Overall..length Overall.width. Overall.height. Wheel.base Front.wheel.tread. rear.wheel.tread. Ground.clearance. .(A) .(d) 112.3 60.7 76.4 76.4 49.7 48.3 (2,852) (1,543) (1,940) (1,940) (1,262) (1,228) (304) Notes: The specifications are subject to change without notice. ※...

  • Page 43: General Specifications

    spEcifications GENErAl.SPECIFICATIONS ITEmS HAUlEr.4x4.dIESEl rEmArKS model 3c100lfU-U Number of cylinders Total displacement cu.in(cc) 61.45 (1,007) Fuel diesel Gross HP/KW 22/16.4 Rated speed 2,800 Altitude Compensation system ntE device (Woodward APECS 4800) Aspiration Max torque Nm/rpm 83/2000 NOx + HC : 7.5, Emission ( EPA Tier4 Final) g/kW-hr co : 6.6,...
  • Page 44 HaUlEr 4x4 diEsEl ITEmS HAUlEr.4x4.dIESEl rEmArKS Main shift CVT (Continuous Variable Transmission with belt) Range shift High / Low / Neutral / Reverse If equipped with standard tires at Max. speed M/h(Km/h) 25 (40) maximum engine speed Brake Hydraulic dry type with caliper disc Front suspension Independent, MacPherson Strut type Rear suspension...
  • Page 45 spEcifications ITEmS HAUlEr.4x4.dIESEl rEmArKS Seat Bench for 3 persons Cargo dumping Manual (Hydraulic: optional) Brush guard Standard rops Standard Instrument cluster Standard Tachometer, fuel gauge, odometer Winch mount option Mounting bolts on brush guard Combination switch Standard For lamps and horn Seat Capacity 3 Seat Bench Dump Box Actuation...

  • Page 46: Option List And Features

    HaUlEr 4x4 diEsEl OPTION.lIST.ANd.FEATUrES ITEm dESCrIPTION rEmArKS Sun Canopy Kit Plastic moulding canopy Windshield Kit Acrylic windshield kit Front Hitch Receiver Kit 2 inch square type Remove lower screen of brush guard for installation Hydraulic cargo dumping kit with hydraulic pump, oil Hydraulic Dumping Kit tank, cylinder, valve, hoses and control lever Remote Hydraulic Kit...

  • Page 47: Features And Controls

    FEATURES AND CONTROLS ExTERiOR viEw ........4-3 CooLANT.TEMpERATuRE.GAuGE..... 4-16 ENGINE.oIL.pRESSuRE.wARNING.LAMp..4-17 Hood...............4-5 bATTERy.CHARGING.LAMp......4-18 ELECTRIC.CooLING.FAN.MoToR....4-5 HEAd.LIGHT.HIGH.bEAM.LAMp....4-18 SuSpENSIoN..........4-6 TuRN.SIGNAL.LAMp........4-18 HEAdLAMp............4-6 GLow.pLuG.INdICAToR......4-19 REAR.HITCH.RECEIvER........ 4-6 pARkING.bRAkE.INdICAToR...... 4-19 REAR.wHEEL.MudGuARd......4-7 NEuTRAL.INdICAToR........4-19 REFLEx.REFLECToR........4-7 LowER.FuEL.LEvEL.wARNING.INdICAToR.
  • Page 48 FEATURES AND CONTROLS HEAdREST.(opTIoNAL)....... 4-30 TIRE..............4-40 RopS..............4-30 TIRE.TREAd.pATTERNS....... 4-40 ouTSIdE.REARvIEw.MIRRoR.(opTIoNAL)..4-31 pRopER.INFLATIoN.pRESSuRE....4-42 bRuSH.GuARd..........4-31 SkId.pLATES.(opTIoNAL)......4-32 SuN.CANopy.(opTIoNAL)......4-32 wINdSHIELd.(opTIoNAL)......4-32 REAR.SCREEN.(opTIoNAL)......4-33 FRoNT.HITCH.RECEIvER.(opTIoNAL)..4-33 Cup.HoLdERS.ANd.SToRAGE.boxES..4-34 CARGo.bEd..........4-34 CARGo.bEd.CoNTRoL.LEvER.

  • Page 49: Exterior View

    FEATuRES.ANd.CoNTRoLS ExTERiOR viEw [ STANDARD mODEL ] UUVO401A (1). Seat.back ..(6). RopS (11) Rear Reflex Reflector (2). Seat ..(7). Steering.Handle (12). Cargo.bed (3). dumping.Handle ..(8). Hood (13). Rear.Hitch.Receiver (4). dumping.Latch ..(9). Headlamp. (14). Rear.wheel.Mudguard (5). Fuel.Tank.Cap.. (10). brush.Guard..
  • Page 50 HAuLER.4x4.dIESEL ExTERiOR viEw [ FULL OpTiON mODEL ] UUVO461A (1). Front.working.Lamp. (5). Front.Turn.Signal.Lamp ..(8).Tail.Lamp (2). Sun.Canopy. ..(9).Fog.Lamp (6). windshield (3). Head.Rest (7) Cargo Bed Extension (10).Rear.Screen (4). Rear.view.Mirror...

  • Page 51: Hood

    FEATuRES.ANd.CoNTRoLS hOOD ELECTRiC COOLiNG FAN mOTOR The.fan.motor.runs.when.the.coolant. temperature. raises. over. 80℃. and. stops.when.the.coolant.temperature. drops. below. 75℃..The. 5℃. gap. be- tween.two.points.is.to.prevent.contin- ual.“oN”.and.“oFF”.operation.of.fan. motor..The. fan. motor. can. run. even. when.the.engine.is.stopped.if.the.key. is.in.“oN”.position.and.the.coolant.is. still.hot. To. prevent. engine. failure,. the. fan. UUVO402A UUVO452A motor.keeps.running.even.if.there.is. any.short-circuit.or.disconnected.wire. (1).Hood..

  • Page 52: Suspension

    HAuLER.4x4.dIESEL SUSpENSiON hEADLAmp REAR hiTCh RECEivER UUVO404A UUVO405A UUVO406A (1) Front Axle (2) Rear Axle (1).Headlamp.(LH). (2).Headlamp.(RH) (1).Rear.Hitch.Receiver The. Mcpherson. strut. type. suspen- The. headlamps. consist. of. Halogen. This.vehicle.is.equipped.with.the.rear. lamps.for.high.beam.and.low.beam.. hitch.receiver.as.standard. sion. for. front. wheel. and. adjustable. dual.A-arm.(wishbone).type.suspen- Their. reflective. mirrors. are. chrome- The. rear. hitch. receiver. is. a. 2-inch. sion.

  • Page 53: Rear Wheel Mudguard

    FEATuRES.ANd.CoNTRoLS REAR whEEL mUDGUARD REFLEx REFLECTOR wARNiNG Never drive this vehicle with a  person in the trailer or cargo bed. Do not apply vertical load for  more than 59 Kg (130 lbs) onto the towing bracket. When towing, do not exceed ...

  • Page 54: Safety Lamp Kit (Optional)

    HAuLER.4x4.dIESEL Safety laMp KIt (OptIONal) CAUTiON always check that the reflex  reflector are clean before driv- ing. Driving with the dirty re- flective mirrors, especially in a cloudy weather or at night, can cause an accident. It is recommended to install ...

  • Page 55: Switches

    FEATuRES.ANd.CoNTRoLS SwiTChES Key SWItch UUVO411A (1) Key switch (A) Stop (B) ACC (C) ON (D) Heat (E) Start There. are. five. positions. for. the. ig- UUVO410A nition. key. switch. as. follow..The. key. can.be.removed.from.the.key.switch (1).Combination.Switch (3).12v.power.outlet (2).Spare.Switch.panel only.if.it.is.in.the."oFF".position. when.the.key.switch.is.in.position. “A”,. the. engine. and. all. electrical. devices in the vehicle stop except horn,. hazard. lamps. and. turn. sig- nal.
  • Page 56 HAuLER.4x4.dIESEL ACC.(B) used. in. very. cold. weather. to. pre- CAUTiON heat the engine manually for extra when. the. key. switch. is. turned. to. Stop the engine immediately if period. of. time.. using. this. position.  the. position. “b”,. only. electrical. the oil pressure warning lamp for.

  • Page 57: Combination Switch

    FEATuRES.ANd.CoNTRoLS cOMBINatION SWItch hEADLAmp SwiTCh NOTE The ignition key is not direc-  tional and can be inserted in any direction. Also, be careful not to leave the vehicle unat- tended with the key left in the ignition. UUVO412A UUVO413A Turn.Signal.Lamp.Switch..
  • Page 58 HAuLER.4x4.dIESEL TURN SiGNAL LAmp SwiTCh wARNiNG NOTE The.turn.signal.lamp.lever.is.not. Driving with high beam head-   the. self-return. type.. Therefore,. lamps disturbs the approach- make. sure. to. return. the. lever. ing vehicle's visibility for safe manually. after. turning. the. vehi- driving. Use the high beam cle.

  • Page 59: Hazard Lamp Switch (Optional)

    FEATuRES.ANd.CoNTRoLS hazaRD laMp SWItch (OptIONal) hORN SwiTCh CAUTION the hazard lamp can be oper-  ated without the key inserted. If the hazard lamps are turned  o n f o r a n e x t e n d e d p e r i o d of time while the engine is stopped, the battery can be discharged.

  • Page 60: Spare Switch Panel

    HAuLER.4x4.dIESEL SpARE SwiTCh pANEL 12v pOwER OUTLET wARNiNG Do not wear a headphone to  listen to the radio or music during driving. Use only D.c. electric devices  with its capacity of 12V 10a or less. Never use an electric heater. It ...

  • Page 61: Instrument Panel

    FEATuRES.ANd.CoNTRoLS iNSTRUmENT pANEL SpeeDOMeteR / hOURMeteR U12O418A (1).Speedometer.....(2).Hourmeter The. speedmeter. operates. correctly. when the specified tires with the cor- rect. inflation. pressure. are. installed.. Refer. to. the. chapter. "Maintenance". U12O417A for the correct tire inflation pressure. ..(1).Fuel.Gauge .(8)..preheating.Indicator The.hourmeter.indicates.the.total.us- ..(2).Speedometer .(9)..Hourmeter age.time.of.the.vehicle.in.digits. ..(3).Coolant.Temperature.Gauge (10).battery.Charge.warning.Lamp ..(4).Turn.Signal.Indicator.(LH).. (11).parking.brake.Indicator The. hourmeter. does. not. operate. if. ..(5).Neutral.Indicator (12).Engine.oil.pressure.warning.Lamp the.
  • Page 62 HAuLER.4x4.dIESEL FUEL GAUGE COOLANT TEmpERATURE GAUGE This.is.due.to.air.entered.into.the.fuel. supply.system..In.this.case,.the.sys- tem.should.be.bled..(For.details,.re- fer.to. page.7-20."bleeding.fuel. sys- tem".in.the.chapter."Maintenance".) NOTE Make. sure. to. use. only. genuine.  fuel. as. the. engine. can. be. dam- aged if unqualified fuel is used. H11O425A T46O568A use.fuel.for.winter.season.in.cold.  weather.to.start.the.engine.easier. (1).Fuel.Gauge....Coolant.Temperature.Gauge (1)..“E”:. Empty....“F”:.Full Normal.driving.Range (2).

  • Page 63: Engine Oil Pressure Warning Lamp

    FEATuRES.ANd.CoNTRoLS ENGiNE OiL pRESSURE wARNiNG LAmp Stop. the. vehicle. or. operation. for. a. CAUTiON while.without.stopping.the.engine.un- If the oil level is below the  til. the. engine. is. cooled. down.. If. the. specified range, the engine engine. temperature. does. not. drop,. can seize.

  • Page 64: Battery Charging Lamp

    HAuLER.4x4.dIESEL BatteRy chaRgINg laMp heaD lIght hIgh BeaM laMp TURN SiGNAL LAmp UUVO420A UUVO421A UUVO422A This.lamp.is.turned.on.when.the.key. This.lamp.comes.on.in.blue.when.the. operating.the.turn.signal.lamp.switch. switch. is. turned. on. before. starting. high.beam.head.light.is.switched.on. up. and. down. turns. on. the. corre- the.engine.but.turned.off.after.start- sponding.lamp.in.green.. driving. with. high. beam. head. light. ing.the.engine.

  • Page 65: Glow Plug Indicator

    FEATuRES.ANd.CoNTRoLS GLOw pLUG iNDiCATOR paRKINg BRaKe INDIcatOR NEUTRAL iNDiCATOR UUVO423A UUVO424A UUVO425A This. indicates. the. operating. condi- If.the.shift.lever.is.in.neutral.position,. This.lamp.comes.on.in.red.when.the. tion.of.the.preheat.system..when.the. this.lamp.turns.in.green. parking.brake.is.engaged.. key.switch.is.turned.to.the."oN".po- Engine.can.be.started.only.when.this. CAUTiON sition,.this.indicator.comes.on.for.ap- lamp.is.oN. prox. 9 seconds. It is recommended If this indicator is ON even with  to.start.the.engine.as.soon.as.this.in- the parking brake released, dicator.goes.off.for.best.starting.per- have the vehicle checked by formance..This.indicator.may.not.turn.

  • Page 66: Lower Fuel Level Warning Indicator

    HAuLER.4x4.dIESEL LOwER FUEL LEvEL wARN- eNgINe checK WaRNINg laMp iNG iNDiCATOR UUVO426A U12O452A This. lamp. comes. on. when. the. fuel. This. warning. lamp. comes. on. when. tank. is. approaching. empty.. when. it. any. major. electric. device. or. engine. comes. on,. you. should. add. fuel. as. fuel.system.is.malfunctioning..when.

  • Page 67: Error Indicator

    FEATuRES.ANd.CoNTRoLS ERROR iNDiCATOR U12O472A (1).Engine.Check.warning.Lamp.(CEL) It. is. possible. to. identify. the. active. FAuLT. LAMp. CodE. with. the. number. of. blinking. of. the. CEL. warning. lamp.. based. on. this. identified. FAuLT. LAMp. CodE,.engine.malfunction.type.can.be.determined..If.the.CEL.warning.lamp. blinks.as.described,.contact.your.dealer. wARNiNG • contact to local dealer.
  • Page 68 HAuLER.4x4.dIESEL FAULT LAmp CODE & DESCRipTiON FAULT FAULT DESCRipTiON ACTiON LAmp CODE ACTuAToR.ovER.CuRRENT Actuator.output.over.current CEL.Shut.down ACTuAToR.opEN.CIRCuIT Actuator.output.unconnected CEL.Shut.down Activated. when.ApS. output. short. to. ground. for. ApS(*).powER.SuppLy(5v-1) CEL.Limp.Home.(1,200rpm) at.least.100ms.is.detected. Activated when device configuration corrupted CoNFIGuRATIoN CEL.Shut.down is.detected. Activated. when. internal. device. processing. unit. Cpu.FAILuRE CEL.Shut.down failure.is.detected.
  • Page 69 FEATuRES.ANd.CoNTRoLS FAULT FAULT DESCRipTiON ACTiON LAmp CODE ECT(*).SENSoR.HI Activated.when.engine.coolant.temperature.input. CEL.Limp.Home.(1,200rpm).or. ECT(*).SENSoR.Lo goes outside configured range for at least 100ms. Shut.down.(*1) Activated. when. internal. device. memory. hard- ware. failure. is. detected.. This. issue. will. also. EEpRoM.Rw.FAILuRE cause. CoNFIGuRATIoN. fault. which. result. in. engine.shutdown. Activated when battery voltage exceeding HIGH.bATTERy.voLTAGE 16.2v.is.detected.over.60sec. Mpu. (Magnetic. pick. up). sensor. failure. acti- LoSS.oF.SpEEd vated.when.sudden.drop.of.engine.speed.input.

  • Page 70: Controls

    HAuLER.4x4.dIESEL CONTROLS NOTE Fault lamp code identification • . C ode. 11. :. CEL. lamp. blinking. 1. time.at.a.long.interval.and.then.1. time.at.a.short.interval • Code. 12. :. CEL. lamp. blinking. 1. time.at.a.long.interval.and.then.2. time.at.a.short.interval • Code. 21. :. CEL. lamp. blinking. 2. time.at.a.long.interval.and.then.1. time.at.a.short.interval UUVO427A (1).Steering.wheel (4).2wd/4wd.Shift.Lever (2).differential.Lock.Lever (5).brake.pedal (3).Shift.Lever (6).Accelerator.pedal...

  • Page 71: Shift Lever

    FEATuRES.ANd.CoNTRoLS ShiFT LEvER DIffeReNtIal lOcK leVeR (ReaR Wheel) impORTANT this vehicle is equipped with  a cVt (continuous Variable transmission). Make sure to stop the vehi-  cle before moving the shift le- ver into the "h", "l" or "R" po- sition.
  • Page 72 HAuLER.4x4.dIESEL cle. stuck. into. its. position.. In. order. lSD Differential lock (front Wheel) CAUTiON to.prevent.this.situation,.this.vehicle. The.LSd.(Limited.Slip.device).is.in- t h e d i f f e r e n t i a l l o c k l e v e r ...

  • Page 73: 2Wd/4Wd Shift Lever

    FEATuRES.ANd.CoNTRoLS 2WD/4WD ShIft leVeR BRaKe peDal impORTANT Depress the brake pedal light-  ly for several times to dry the brake disc after driving over water or driving out of a mud- d y p i t s o t h a t t h e b r a k e i s properly operated when it is needed.

  • Page 74: Parking Brake Lever

    HAuLER.4x4.dIESEL paRKINg BRaKe leVeR wARNiNG wARNiNG to avoid possible injury, death an unauthorized person or  or loss of property from a ma- child can move or operate the chine runaway vehicle. therefore, make sure to apply the parking brake and With the engine off, unexpect- ...

  • Page 75: Accelerator Pedal

    FEATuRES.ANd.CoNTRoLS ACCELERATOR pEDAL SEAT Seat Belt UUVO435B UUVO433A UUVO434A (1).Accelerator.pedal. . (A).depress (1).Seat.Cushion. (2).Seat.back.... (1).Seat.belt. The. accelerator. pedal. is. located. on. This. seat. is. a. bench. type. and. can. The.seat.belts. for.a.driver. and. pas- the. right. of. the. brake. pedal.. Make. accommodate.

  • Page 76: Headrest (Optional)

    HAuLER.4x4.dIESEL heaDReSt (OptIONal) ROpS wARNiNG as the safety belt can reduce  or prevent injuries in an acci- dent, make sure to wear the seat belt during driving. also, be sure the seat belt is not twisted as the seat belt may not protect an occupant prop- erly, leading to an accident.

  • Page 77: Outside Rearview Mirror (Optional)

    FEATuRES.ANd.CoNTRoLS OUTSiDE REARviEw miRROR BRUSh gUaRD (OptIONal) wARNiNG the ROpS is to protect you in  a rollover accident, not to pro- tect you from falling objects. Never drive in a dangerous or construction area that may have falling objects. Occu- pants can be seriously injured.

  • Page 78: Skid Plates (Optional)

    HAuLER.4x4.dIESEL SKID plateS (OptIONal) SUN caNOpy (OptIONal) WINDShIelD (OptIONal) UUVO403A UUVO440A UUVO441A (1).Skid.plate.1. (2).Skid.plate.2 (1).Sun.Canopy (1).windshield The.skid.plates.can.be.equipped.as. The.sun.canopy.is.available.for.this. The. transparent. optional. acrylic. vehicle. as. an. option..This. is. to. im- an.option.to.protect.the.driving.shaft,. windshield.is.to.block.wind.from.the. gearbox, and battery engine compo- prove. the. driver's. comfort. in. rain. or. front. nents.underside.the.vehicle.

  • Page 79: Rear Screen (Optional)

    FEATuRES.ANd.CoNTRoLS ReaR ScReeN (OptIONal) fRONt hItch ReceIVeR (Op- tIONal) wARNiNG Do not pile up cargo over the  height of the side frame of the cargo bed. the driver and passengers can be serious- ly injured by cargo in case of abrupt braking.

  • Page 80: Cup Holders And Storage Boxes

    HAuLER.4x4.dIESEL CUp hOLDERS AND STORAGE caRgO BeD caRgO BeD cONtROl leVeR BOxeS UUVO446C UUVO444A (1).Cup.Holders..(1).dumping.Latch. (2).dumping.Handle (2) Glovebox (Driver Side) (A).Turn. (b).pull.up (3) Glovebox (Center) (4) Glovebox (Passenger Side) To. raise. the. cargo. bed,. pull. up. the. There. are. 2. cup. holders,. 1. for. the. handle. with. one. hand. while. turning. driver.and.1.for.the.passenger.

  • Page 81: Cargo Bed Control Lever (Optional)

    FEATuRES.ANd.CoNTRoLS caRgO BeD cONtROl leVeR (OptIONal) wARNiNG When raising or lowering the  cargo bed, be careful not to let any part of your body, such as a hand or foot, stay between the cargo bed and cab frame. grip only the handle to prevent injuries.

  • Page 82: Remote Hydraulic Lever (Optional)

    HAuLER.4x4.dIESEL REmOTE hyDRAULiC LEvER (OptIONal) To. operate. the. dumping. lever,. re- wARNiNG move.the.lever.lock.bracket.then.pull. always lock the lever with the  the. lever. to. dump. or. raise. the. car- lever lock bracket while not go.bed.and.push.the.lever.to.stow.or. operating the lever or driving. down.the.cargo.bed.. Never let anyone ride on the ...

  • Page 83: Hand Throttle Lever (Optional)

    FEATuRES.ANd.CoNTRoLS hAND ThROTTLE LEvER caRgO BeD exteNSION (OptIONal) (OptIONal) use. this. lever. to. operate. the. hy- draulic. implement. or. hydraulic. mo- tor.which.is.attached.to.the.hydraulic. couplers.on.the.rear..un-lock.the.le- ver.lock.bracket.and.pull.the.lever.up. to.operate.the.implement.or.hydrau- lic.motor..Return.the.lever.to.stop.op- erating.implement.or.hydraulic.motor.. As. the. valve. is. oN-oFF. style,. it. is. not.good.to.operate.the.hydraulic.cyl- inder.. UUVO465A UUVO447A Consult.your.local.dealer.to.use.any. (1) Cargo Bed Extender (1).

  • Page 84: Working Lamp (Optional)

    HAuLER.4x4.dIESEL WORKINg laMp (OptIONal) fUel taNK 2..Avoid. using. electrical. devices,. such. as. a. cellular. phone,. during. fueling.. 3.. The. fuel. is. highly. flammable. and. even explosive in certain condi- tions.. Make. sure. to. stop. the. en- gine. and. remove. the. key. before. fueling.

  • Page 85: Engine Inspection

    FEATuRES.ANd.CoNTRoLS FUEL REqUiREmENTS ENGiNE iNSpECTiON Make.sure.to.use.high.quality.diesel. It. is. possible. to. inspect. the. engine. fuel. for. durability. and. performance. for.most.items.by.removing.the.seat. of.the.engine..The.cetane.number.of. cushion. and. raising. the. cargo. bed.. the.fuel.should.be.at.least.40.(ASTM. For. engine. oil. level. check,. just. re- d975).in.any.circumstance..It.is.rec- move. the. inspection. shield. on. the. ommended.

  • Page 86: Coolant, Brake Fluid And Electrical Devices

    HAuLER.4x4.dIESEL cOOlaNt, BRaKe flUID aND TiRE TiRE TREAD pATTERNS ELECTRiCAL DEviCES WORKSIte UUVO451A T56O530A UUVO460A (1).Radiator.Cap. (2).drain.plug (A) Insufficient (B) Standard (C) Excessive The.coolant,.radiator.cooling.fan.and. Though. the. tire. inflation. pressure. is. all teRRaIN (RecReatIONal) brake fluid can be checked by open- factory-set.to.the.prescribed.level,.it. ing.the.hood.. naturally. drops. slowly. in. the. course. of.time..Thus,.check.it.everyday.and. Also,.various.relays.and.controls.for.
  • Page 87 FEATuRES.ANd.CoNTRoLS TURF wARNiNG D o n o t u s e t i r e s l a r g e r o r  smaller than specified. Do not disassemble or assem-  ble the tire. If it is necessary to disassemble/assemble the tire, let a qualified service person perform the work.

  • Page 88: Proper Inflation Pressure

    HAuLER.4x4.dIESEL pROpER iNFLATiON pRESSURE Always maintain the proper tire inflation pressure. Make sure the tire pressure does not exceed the pressure recommended in the manual. Inflation Wheel nut Item type Remarks pressure torque 4.0~4.6.kgf.m work.site 25x10-12 12.pSI 28.9~33.3.lb.ft Front. 4.0~4.6.kgf.m All.terrain 25x10-12 12.pSI wheel 28.9~33.3.lb.ft 4.0~4.6.kgf.m Turf 25x10-12 12.pSI 28.9~33.3.lb.ft UUVO459A 4.0~4.6.kgf.m work.site 25x10-12 18.pSI wARNiNG 28.9~33.3.lb.ft Do not weld or apply heat to Rear.

  • Page 89: Operation

    OPERATION PRE-OPERATION......5-2 DriVing in forest ........ 5-17 DriVing through water ....5-17 Daily inspection ........5-2 DriVing backwarD ......5-18 DriVing on roaD ........5-19 OPERATING.THE.ENGINE....5-2 transporting cargo ......5-19 starting the engine ......5-2 unloaDing ..........5-21 checking warning lamps unloaDing (if the Dumping after starting engine ....

  • Page 90: Pre-Operation

    hauler 4X4 Diesel PRE-OPERATION OPERATING.THE.ENGINE DAILy.INSPECTION STARTING.THE.ENGINE CHECk.ITEM it is a good practice to know the con- check the engine oil level. WARNING  dition of your vehicle before you start check the engine coolant level.  To.avoid.accidents: it. you should do routine check be- clean the radiator grille.
  • Page 91 operation 1. make sure there is no obstacle around the vehicle. 2. make sure to fasten your seat belt on the driver's seat and apply the parking brake firmly. NOTE the parking brake indicator on  the instrument panel comes on while the parking brake is en- UUVO501A H11O503A...
  • Page 92 hauler 4X4 Diesel WARNING Never. operate. the. start. mo-  tor.for.10.consecutive.seconds. as.it.consumes.a.lot.of.battery. power..If.the.engine.cannot.be. started.within.10.seconds,.wait. for.30.seconds.and.try.again.. When.trying.to.start.the.engine.  again,. make. sure. that. the. fly- wheel.is.stopped.in.advance. UUVO411A UUVO504A Do. not. turn. the. key. switch. to.  (1) Key switch (a) stop (b) acc (1) glow plug indicator the."START".position.while.the.

  • Page 93: Checking Warning Lamps After Starting Engine

    operation CHECkING.WARNING.LAMPS.AFTER.STARTING.ENGINE 9. check to see that all the warning 1. if the oil pressure warning lamp WARNING lamps on the instrument cluster does not go off in 4 to 5 seconds Driving. the. vehicle. for. an. ex-  turn "off". if any lamp remains after the engine is properly start- tended.

  • Page 94: Operating Principle Of Preheat System

    hauler 4X4 Diesel OPERATING.PRINCIPLE.OF. STOPPING.THE.ENGINE PREHEAT.SySTEM 1. when the key switch is turned to 1. make sure to reduce the engine CAUTION the “on” position, the glow plug rpm before stopping the engine. Apply. the. parking. brake. and.  indicator comes on for 9 seconds 2.

  • Page 95: Operating The Vehicle

    operation OPERATING.THE.VEHICLE HOW.TO.DRIVE IMPORTANT WARNING W h e n. l e a v i n g. t h e. v e h i c l e ,. Fasten. the. seat. belt. firmly.   make. sure. to. remove. the. key. when.you.are.seated.in.the.ve- after.
  • Page 96 hauler 4X4 Diesel UUVO503A UUVO506A UUVO505A (1) shift lever (1) parking brake (1) shift lever h: high speed (a) push (b) release l: low speed n: neutral r: reverse 2. start the engine after checking 3. release the parking brake. 4.
  • Page 97 operation IMPORTANT CAUTION Avoid. abrupt. acceleration. or. Do.not.shift.the.gear.when.the.   vehicle. is. moving. or. the. en- braking.for.safe.driving. gine.is.running.at.a.high.idling. When.driving.on.a.steep.hill.or.  loading. or. unloading. the. vehi- speed..To.stop.the.vehicle,.de- press. the. brake. pedal,. and. cle.from.the.transportation.ve- hicle,. set. the. shift. lever. into. then.move.the.shift.lever.. the. "L". position. or. the. 4WD/ Shifting.

  • Page 98: Warming Up

    hauler 4X4 Diesel WARMING.UP it is recommended always to warm 5. The engine is sufficiently warmed up the engine before driving in order up when the temperature gauge to maintain the durability of the en- on the instrument panel indicates gine and prevent malfunction of the 1/4 of the normal temperature engine.

  • Page 99: Jump Start

    operation JUMP.START 1. check that the voltage of the dis- to connect the clip to the body part charged battery is the same as without paint. the voltage of the other vehicle for 6. start the engine of the vehicle jump start (specification for this with the normal battery.

  • Page 100: Stopping

    hauler 4X4 Diesel STOPPING PARkING Depress the brake pedal to control NOTE the driving speed. this vehicle does not have an  1. release the accelerator pedal engine brake function. always completely. check the brake function before 2. Depress the brake pedal evenly operating the vehicle.

  • Page 101: Shifting

    operation SHIFTING when parking, make sure to pull up this vehicle is equipped with the WARNING the parking brake fully. cVt (continuous Variable transmis- To. avoid. possible. injury,. death. sion) and the shifting operation is au- the parking brake in the vehicle is or.

  • Page 102: Driving On Slippery Surfaces

    hauler 4X4 Diesel DRIVING.ON.SLIPPERy.SURFACES 3. avoid abrupt acceleration and WARNING turning during driving on a slippery It. is. recommended. to. use. the.  road. 4WD.on.a.slippery.road..Using. 4. if the vehicle cannot move for- the.4WD.can.increase.the.driv- ward due to spinning wheels, stop ing.force.of.the.wheels.as.well. the vehicle, engage the differential as.

  • Page 103: Turning

    operation TURNING DRIVING.ON.SLOPE UPHILL.AND.DOWNHILL before entering a curved road, slow WARNING down your speed. turning at a high To. prevent. an. accident. due. to. speed can lead the vehicle off the loss.of.steering.control: course, resulting in a severe acci- If. turning. at. a. high. speed,. the. dent.
  • Page 104 hauler 4X4 Diesel HILL.INCLINED.SIDEWARD 3. it is hard to steer the vehicle 1. when driving on a road inclined WARNING and the front section of the ve- sideward, be extra careful not to When. driving. on. a. road. in- hicle can be lifted off the ground let the vehicle overturn sideward.

  • Page 105: Driving In Forest

    operation DRIVING.IN.FOREST DRIVING.THROUGH.WATER consider the following when driving through water: 1. check the depth and speed of wa- ter or water flow before entering it. 2. avoid a steep path when driving through water. 3. be careful not to hit a rock or ob- stacle and drive at a low speed.

  • Page 106: Driving Backward

    hauler 4X4 Diesel DRIVING.BACkWARD CAUTION WARNING Salty.water.corrodes.paint.and. If. precautions. are. not. taken.   exterior. parts. of. the. vehicle.. during.driving.backward,.a.se- Make.sure.to.wash.the.vehicle. rious.accident.can.occur. thoroughly.with.tap.water..Check. if. there. is. any. obstacle. If.any.part.is.corroded.by.salty. or. person. behind. the. vehicle.  (sea).water,.it.may.not.be.cov- before.driving.backward..Also,. ered.by.warranty. keep.the.speed.slow.

  • Page 107: Driving On Road

    operation DRIVING.ON.ROAD TRANSPORTING.CARGO observe the following when driving 1. Distribute cargo evenly onto the WARNING on a road: cargo bed when driving. When. driving.on. a. road,. make.  1. it is recommended to attach the 2. for the vehicle without the hy- sure.to.install.the."Safety.lamp.
  • Page 108 hauler 4X4 Diesel 6. when loading heavy material, 11. if an object, such as a rock, is such as sand and earth, distribute loaded, but not secured onto the it evenly in the cargo bed and do cargo bed, driving on a slope, not pile it over the side frame of abrupt starting-off or abrupt brak- the cargo bed.

  • Page 109: Unloading

    operation UNLOADING 1. open the tailgate with both hands. 4. after raising the cargo bed, make be careful as the tailgate can open sure support is latched in the abruptly due to cargo on the cargo groove (A) firmly. bed. 5.

  • Page 110: Unloading (If The Dumping Kit Is Installed)

    hauler 4X4 Diesel UNLOADING.(IF.THE.DUMPING.kIT.IS.INSTALLED) 1. open the tailgate first before WARNING dumping the cargo bed. Make.sure.to.check.the.ground.  2. pull the duping lever slowly after condition. before. driving. back- removing lever lock bracket. wards.to.unload.. 3. after duping the cargo, push the Apply the parking brake firmly ...

  • Page 111: Towing Trailer

    operation TOWING.TRAILER this vehicle is equipped with a 2-inch WARNING square hitch receiver in the back as A. part. of. your. body. may. get. standard. be careful of the following  between. the. vehicle. body. and. when towing a trailer cargo.

  • Page 112: Transporting

    hauler 4X4 Diesel TRANSPORTING [Tips.for.driving.backward.with.trailer] if a trailer is about to go out of a cor- rect course during driving backward, turn the steering wheel to the direc- tion which the trailer goes then the trailer returns to its original course. UUVO519A UUVO518A 4.

  • Page 113: 4Wd Operation

    operation 4WD.OPERATION 5. after getting onto the transporting WARNING vehicle, apply the parking brake Make. sure. to. secure. the. vehi- firmly and secure the vehicle onto  cle. firmly. during. transporta- the body frame or bracket of the tion. transporting vehicle with chains or The.canopy,.windshield.or.oth- belts.

  • Page 114: Differential Lock Operation

    hauler 4X4 Diesel DIFFERENTIAL.LOCk.OPERATION 2. when moving the 2wD/4wD le- 5. in some cases, it may be hard to ver, push up the detent knob with move the 2wD/4wD shift lever a finger and then move the lever. out of the "4wD" position. this is because parts related to the shift- 3.

  • Page 115: Tailgate (Back Door)

    operation TAILGATE.(BACk.DOOR) [Differential.lock.system] the differential lock system is to con- nect the wheel on the left and right mechanically to rotate them at the same speed regardless of friction ap- plied to them even on a slippery or bumpy road for better traction. UUVO522A H11O585A UUVO523A...
  • Page 116 MEMO MEMO...

  • Page 117: Replacement Parts

    REPLACEMEnT PARTS ESSEnTiAL REPLACEMEnT PART ......6-2 Oil and fluid ................6-2 filters ..................6-2 Belts and ruBBer parts.............6-3 eleCtriC parts ..............6-3...

  • Page 118: Essential Replacement Part

    Hauler 4X4 diesel Hauler 4X4 diesel ESSEnTiAL REPLACEMEnT PART OiL And fLuid fiLTERS u.s.Gal.(l iTEM SPECifiCATiOn CAPACiTY engine sae 15W40 8.45 (3.0) Gear daedOnG 0.23 (0.9) utf55 exxonmobil front 0.16 (0.6) Mobilfluid 424 differ. exxonmobil rear Hydraulic 560 0.21(0.8) differ. shell:donax td UUVO601A sae multifunc-...

  • Page 119: Belts And Rubber Parts

    replaCeMent parts replaCeMent parts BELTS And RuBBER PARTS ELECTRiC PARTS PART nO dESCRiPTiOn e5205-32091 engine Oil filter 84612-4316-0 fuel filter element t2350-11641 air filter UUVO603A UUVO604A rubber belts, hoses and boots get PART nO dESCRiPTiOn tender and cracked as they age. con- tinuos use of a belt, hose or boot in 2350-69571 Headlight Bulb poor condition can result in pact fail-...
  • Page 120 MEMO MEMO...

  • Page 121: Maintenance

    MAINTENANCE MAINTENANCE ChECk lIsT ..7-3 bleeDiNg fuel liNe (M) ....... 7-20 checkiNg iNJectioN Nozzle Daily check chart ........ 7-3 aND fuel iNJectioN puMp (N) ..7-21 MaiNteNaNce iNterval table .... 7-4 cleaNiNg raDiator core (o) ... 7-21 checkiNg coolaNt iN auxiliary lUBRICANTs ........

  • Page 122: Maintenance

    MAINTENANCE checkiNg suspeNsioN shock absorber (ac) ........7-36 battery (sealeD) (aD) ......7-36 replaciNg heaDlaMp bulb (ae) ..7-38 checkiNg aND replaciNg fuse (af) ..7-39 MaiN fuse (sloW-bloW fuse) (ag) . 7-40 aligNiNg Wheel aND checkiNg Wheel Nut (ah) ........7-40 checkiNg DiffereNtial lock cable (ai) ..........

  • Page 123: Maintenance Check List

    MaiNteNaNce MAINTENANCE ChECk lIsT DAIly ChECk ChART sERVICE sChEDUlE MAINTENANCE CoDEs ITEM sERVICE REQUIRED clean debris from radiator, screen and grills. check coolant level in the reser- engine cooling system o, p ,Q voir tank. seat belt check the condition of seat belt and mounting hardware. check for wear, damaged tires and air pressure.

  • Page 124: Maintenance Interval Table

    hauler 4x4 Diesel MAINTENANCE INTERVAl TABlE Just once initially, in every interval ※ ⊙: ○: RUN hoUR RUN AGE INTERVAl MAINTENANCE ChECk ITEM CoDEs 1000 1yEAR 2yEAR 1 Engine oil and filter replace ⊙ ○ 2 Fuel filter replace ○ 3 fuel line and hose connection check ⊙...
  • Page 125 MaiNteNaNce Just once initially, in every interval ※ ⊙: ○: RUN hoUR RUN AGE INTERVAl MAINTENANCE ChECk ITEM CoDEs 1000 1yEAR 2yEAR hydraulic oil replace ⊙ ○ (if equipped with hydraulic kit) pump, cylinder, levers, oil tank and hoses related to hydraulic check ○...

  • Page 126: Lubricants

    hauler 4x4 Diesel lUBRICANTs To prevent serious equipment damage, use only indicated fluids, oils and greases, or equivalents. ITEM Capacity [ U.s. gal (l) ] lUBRICANTs fuel 7.4 (28.0) Diesel fuel antifreezing solution (ethylene glycol) + pure coolant 1.7 (6.3) water (50:50) engine oil 0.9 (3.2)

  • Page 127: Daily Inspection

    MaiNteNaNce DAIly INspECTIoN ACCEss foR sERVICE opENING INspECTIoN shIElD (A) this vehicle is designed so that it is easy to access the inspection points for service. Most of regular services can be performed by opening the in- spection shield under the seat, seat and cargo bed.

  • Page 128: Opening Seat Cushion (B)

    hauler 4x4 Diesel opENING sEAT CUshIoN (B) RAIsING CARGo BED (C) MANUAl TypE UUVo446C UUVo703A UUVo704A (1) seat (1) pin (1) ratchet lever (2) lever lock bracket (a) up (b) Down to close the seat cushion, align If EQUIppED the pins under the cushion with the holes and then push down the cushion gently.

  • Page 129: Applying Grease (D)

    MaiNteNaNce ApplyING GREAsE (D) KUVo706A UUVo707b UUVo775A (1) Grease fitting (Rear axle drive shaft) (1) Grease fitting (Front wheel hubstrut) (1) hydraulic cylinder it is possible to check the gearbox oil, there are sixteen greasing points. the another two are located on the cvt, muffler, air filter, fuel strainer, two of them are located on both front wheel knuckle.
  • Page 130 hauler 4x4 Diesel the remaining 12 are located in the rear suspension section. remove the rear wheels to add grease. UUVo776D UUVo778A (1) grease fitting (front axle Drive shaft around gear box) it is located on the spline area of front axle drive shaft around the gear box.

  • Page 131: Checking Engine Oil Level (E)

    MaiNteNaNce ChECkING ENGINE oIl lEVEl (E) IMpoRTANT T h e e n g i n e o i l s h o u l d b e  checked regularly. Driving without sufficient engine oil can lead to severe engine dam- age.

  • Page 132: Changing Engine Oil And Filter (F)

    hauler 4x4 Diesel ChANGING ENGINE oIl AND fIlTER (f) 1. Warm up the engine oil by operat- ing the engine for approx. 10 min- utes or driving the vehicle. 2. park the vehicle on level ground, stop the engine and apply the parking brake firmly.

  • Page 133: Dust Valve (G)

    MaiNteNaNce DUsT VAlVE (G) 12. stop the engine and wait for ap- it is necessary to remove dust from 4. check if the anti-dust valve is torn prox. 5 minutes. then, check the the anti-dust valve of the air filter fre- or damaged and replace it as nec- oil level and add oil as neces- quently.

  • Page 134: Replacing Air Filter (H)

    hauler 4x4 Diesel REplACING AIR fIlTER (h) ChECkING AIR hosE AND ClAMp( I ) if there is a tiny gap caused by a loose connecting clamp on the air hose, air without passing through the air filter could enter the system for a long period of time, resulting in short- ening the service life of the engine.

  • Page 135: Checking Cvt Belt (J)

    MaiNteNaNce ChECkING CVT BElT (J) it is not easy to inspect the cvt on your own. it is recommended to have it inspected by your Dealer. 1. park the vehicle on level ground and apply the parking brake firmly. UUVo716A UUVo717A (1) battery (1) heat shield cover 1...
  • Page 136 hauler 4x4 Diesel UUVo718A UUVo719A UUVo720A (1) Exhaust pipe (2) Muffler (1) air hose 1 (2) air hose 2 (1) cvt cover 5. remove the exhaust pipe, but 6. remove the air hoses (1 and 2) 7. remove the cvt cover. leave the muffler in place.

  • Page 137: Checking Cvt Driven Pulley Clutch Buttons(K)

    MaiNteNaNce ChECkING CVT DRIVEN pUl- lEy ClUTCh BUTToNs(k) 1. remove the relevant parts such NoTE as the cvt cover by following the the width of a new belt is 29 mm  same procedure as for the cvt belt (1 9/64 in.). its max. speed re- service (see "checking cvt belt").

  • Page 138: Checking Fuel Filter(L)

    hauler 4x4 Diesel ChECkING fUEl fIlTER(l) inside the cvt cover, clean thor- 3. check for any water or foreign ma- NoTE oughly with vaccum cleaner and terials on the bottom of the fuel fil- it is recommended to start servic- ...
  • Page 139 MaiNteNaNce 5. remove any water or foreign ma- terials or replace the filter as nec- essary. at this time, be careful not to let any foreign materials enter the strainer. 6. install the filter cup to its original position after checking that the fil- ter, spring and o-ring are located in their proper positions.

  • Page 140: Bleeding Fuel Line (M)

    hauler 4x4 Diesel BlEEDING fUEl lINE (M) the fuel line for the engine is de- 4. if there is air in the fuel strainer, turn its fuel cock to the air side and wait signed to be bled automatically. if the for a moment.

  • Page 141: Checking Injection Nozzle And Fuel Injection Pump (N)

    MaiNteNaNce ChECkING INJECTIoN NozzlE ClEANING RADIAToR CoRE (o) AND fUEl INJECTIoN pUMp (N) 6. unscrew the bleeding bolt (1) the injection nozzle and injection 1. park the vehicle on level ground slightly and crank the engine. pump can be inspected only by a and apply the parking brake firmly.

  • Page 142: Checking Coolant In Auxiliary Coolant Tank (P)

    hauler 4x4 Diesel ChECkING CoolANT IN AUX- IlIARy CoolANT TANk (p) When the coolant in the radiator ex- IMpoRTANT pands by heat, it overflows into the Driving with the radiator core auxiliary coolant tank. on the other  clogged by foreign materials hand, when the coolant temperature can deteriorate heat radiation in the radiator decreases, the radi-...

  • Page 143: Changing Coolant (Q)

    MaiNteNaNce ChANGING CoolANT (Q) 1. park the vehicle on level ground IMpoRTANT WARNING and apply the parking brake firmly. Do not remove the radiator cap If you have to keep adding   2. check the coolant level through water to the auxiliary cool- while the engine is hot.
  • Page 144 hauler 4x4 Diesel 4. After confirming the radiator cap is not hot, unscrew it counterclock- wise slowly pressing it down. un- screw it in several steps to remove any inner pressure safely. 5. remove the cap after the inner pressure is removed. UUVo731A UUVo732A (1) coolant Drain plug of radiator...
  • Page 145 MaiNteNaNce 13. Make sure to install the drain 1.7 u.s gal. (6.3 l) Coolant plugs for radiator and engine be- Water+ethylene glycol Capacity fore filling new coolant. 50:50 14. fill the tank with water and an- 20. if a different type of anti-freeze ti-freeze (ethylene glycol) in ratio is to be used, fill the cooling sys- of 50:50.

  • Page 146: Checking Spark Arrester Of Exhaust Pipe (If Equipped) (R)

    hauler 4x4 Diesel ChECkING spARk ARREsTER of ChECkING AND ChANGING GEARBoX oIl (s) EXhAUsT pIpE (If EQUIppED) (R) 1. park the vehicle on level ground 1. park the vehicle on level ground 6. if the color or viscosity of the oil is and apply the parking brake firmly.

  • Page 147: Checking And Changing Front Axle Oil (T)

    MaiNteNaNce ChECkING AND ChANGING fRoNT AXlE oIl (T) 1. park the vehicle on level ground WARNING and apply the parking brake firmly. you can get burnt badly by  2. stop the engine and let the engine hot oil. Make sure to work on cooled down sufficiently.
  • Page 148 hauler 4x4 Diesel the oil, it means the oil level is low. 11. Wipe the differential case and its add oil as needed. surrounding with a rag thorough- 6. if the color or viscosity of the oil is not normal or it is at the oil change 12.

  • Page 149: Checking And Changing Rear Axle Oil (U)

    MaiNteNaNce ChECkING AND ChANGING REAR AXlE oIl (U) 1. park the vehicle on level ground 5. if the color or viscosity of the oil is and apply the parking brake firmly. not normal or it is at the oil change interval, change the oil.

  • Page 150: Checking Drive Shaft And Cv Boots (V)

    hauler 4x4 Diesel ChECkING DRIVE shAfT AND CV BooTs (V) 10. Wipe the differential case and its 1. park the vehicle on level ground surrounding with a rag thorough- and apply the parking brake firmly. 2. stop the engine. 11. test drive the vehicle for 5 to 10 minutes to check for leakage.

  • Page 151: Checking Steering Rack Boots And Ball Joint (W)

    MaiNteNaNce ChECkING sTEERING RACk BooTs AND BAll JoINT (W) 1. park the vehicle on level ground IMpoRTANT and apply the parking brake firmly. The components related to  2. stop the engine. the steering operation direct- 3. open the hood and support it. ly affect your safety.

  • Page 152: Checking Brake Fluid (X)

    hauler 4x4 Diesel ChECkING BRAkE flUID (X) ChECkING BRAkE pEDAl fREE plAy (y) 1. park the vehicle on level ground the master cylinder rod of the vehi- Brake fluid Dot 3 and apply the parking brake firmly. cle is adjusted so that the brake ped- al free play is 0.59 ~ 0.79 in.

  • Page 153: Checking Brake Pad (Z)

    MaiNteNaNce ChECkING BRAkE pAD (z) 1. park the vehicle on level ground 5. if any of the brake pads on either and apply the parking brake firmly. side of the disc is too thin, close to 0.04 in. (1 mm), both pads for that disc as well as the pads for the wheel on the other side should be replaced.

  • Page 154: Checking Parking Brake (Aa)

    hauler 4x4 Diesel ChECkING pARkING BRAkE (AA) NoTE the vehicle should be stopped  on a slope (up to 10 degrees) when the parking brake is ful- ly applied. With cargo loaded. When driving the vehicle downhill without depressing the accelera- tor pedal, there should be no fric- tion resistance.

  • Page 155: Adjusting Suspension (Ab)

    MaiNteNaNce ADJUsTING sUspENsIoN (AB) 7. if the parking brake pads should the rear suspension equipped on 4. unscrew the wheel nuts complete- be replaced with new ones or ab- this vehicle is adjustable, to allow for ly to remove the wheel. normal wear is found on the disc, ride quality and weight hauling.

  • Page 156: Checking Suspension Shock Absorber (Ac)

    hauler 4x4 Diesel ChECkING sUspENsIoN BATTERy (sEAlED) (AD) shoCk ABsoRBER (AC) INspECTIoN 6. after adjustment, install the wheel if the shock absorber is malfunc- Never open or service the battery and tighten the wheel nuts firmly. tioning, your riding comfort can be and never add electrolyte to the bat- harmed.
  • Page 157 MaiNteNaNce REplACEMENT 1. park the vehicle on level ground IMpoRTANT and apply the parking brake firmly. The battery discharges natu-  2. stop the engine. rally if the vehicle is stored for an extended period of time. When storing the vehicle for a long period of time, run the engine for approx.

  • Page 158: Replacing Headlamp Bulb (Ae)

    hauler 4x4 Diesel REplACING hEADlAMp BUlB (AE) 1. park the vehicle on level ground WARNING CAlIfoRNIA BATTERy WARNING and apply the parking brake firmly. The battery terminals and ca- The battery gas is dangerous   2. stop the engine, open the hood bles contains lead.

  • Page 159: Checking And Replacing Fuse (Af)

    MaiNteNaNce ChECkING AND REplACING fUsE (Af) 1. park the vehicle on level ground and apply the parking brake firmly. 2. stop the engine, open the hood and support the hood. UUVo774b UUVo755A (1) bulb (2) rubber cover (a) pull out 4.

  • Page 160: Main Fuse (Slow-Blow Fuse) (Ag)

    hauler 4x4 Diesel MAIN fUsE (sloW-BloW fUsE) (AG) AlIGNING WhEEl AND ChECkING WhEEl NUT (Ah) 4. Wrap the fuse with insulation tape 1. park the vehicle on level ground after replacement. Make sure that and apply the parking brake firmly. the inspection shield is visible.

  • Page 161: Checking Differential Lock Cable (Ai)

    MaiNteNaNce ChECkING DIffERENTIAl loCk CABlE (AI) 5. after reinstalling the wheel after WARNING inspection, tighten the wheel nuts you can get burnt by touching firmly.  hot parts, such as the muffler. WARNING Make sure the vehicle is not hot before starting servicing. Driving with loose wheel nuts ...

  • Page 162: Checking Shift And 4Wd Cables (Aj)

    hauler 4x4 Diesel ChECkING shIfT AND 4WD CABlEs (AJ) UsING BIoDIEsEl (Ak) 3. unscrew nut 1 and adjust the 1. it is allowed to use 5% biodiesel length of the shift cable. fuel. if biodiesel fuel of higher ratio is used, the engine can be dam- 4.

  • Page 163: Adjusting Belt Tension (Al)

    MaiNteNaNce ADJUsTING BElT TENsIoN (Al) the engine belt drives the alterna- 3. loosen the adjusting bolt on the tor and coolant pump. if the tension top of the alternator as well as the of this belt is below the specification, hinge bolt on the bottom of the al- the alternator efficiency decreases, ternator.

  • Page 164: Washing (Am)

    hauler 4x4 Diesel pRoTECTING plAsTIC AND WAshING (AM) pAINTED sURfACE(Ao) it is recommended to wash your ve- Do not wipe any plastic parts if they hicle with water of moderate pres- are not washed. sure and with or without soap. When spraying insecticide can damage the washing your vehicle in a car wash, plastic and painted surface.

  • Page 165: Stroage And Disposal

    STROAGE AND DISPOSAL vEhIcLE STORAGE ............ 8-2 daily storage ............. 8-2 long-term storage ..........8-2 Using vehicle after long-term storage ..8-3 DISPOSAL ..............8-4...

  • Page 166: Vehicle Storage

    haUler 4X4 diesel vEhIcLE STORAGE DAILy STORAGE LONG-TERm STORAGE 1. Keep the vehicle clean when it is follow the instructions below if the 6. Keep the vehicle in a dry place stored. make sure to wash it after vehicle is not to be used for a long where the vehicle is sheltered work.

  • Page 167: Using Vehicle After Long-Term Storage

    stroage and disPosal USING vEhIcLE AfTER LONG-TERm STORAGE 14. if the machine is being operat- 1. check the tire inflation pressure 9. stop the engine and check for oil ed with Bio-diesel, drain the bio- and inflate the tires if they are low. leakage. repair the vehicle as diesel and fill the standard diesel necessary.

  • Page 168: Disposal

    haUler 4X4 diesel DISPOSAL in order to protect the environment, use and dispose of the vehicle keep- ing the following in mind: 1. When changing the oil or coolant by yourself, be careful not to spill it and dispose used oil and coolant properly according to the applica- ble regulations.

  • Page 169: Troubleshooting

    TROUBLESHOOTING vEHIcLE TROUBLESHOOTING ......... 9-2...

  • Page 170: Vehicle Troubleshooting

    HAULER 4X4 DIESEL This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local Dealer. vEHIcLE TROUBLESHOOTING Problem check item Maintenance code 1. Start motor cannot run or run Blown main fuse (Slow-blow fuse: near start motor cable) ...
  • Page 171 TROUBLESHOOTING Problem check item Maintenance code 2. Engine is hard to start (with Fuel with low cetane used  start motor running) No operation of solenoid valve  Injection pump malfunctioning  Too high viscosity of engine oil (Improper type of oil) ...
  • Page 172 HAULER 4X4 DIESEL Problem check item Maintenance code 3. Engine power is insufficient Poor injection nozzle condition or carbon accumulated onto it  (Knocking, vibration, smoke) Improper valve clearance  4. Engine is overheated Clogged radiator grille and core  Insufficient or leaking coolant (Loose hose connection) ...
  • Page 173 TROUBLESHOOTING Problem check item Maintenance code 4. Engine is overheated Insufficient engine oil  5. Engine stops abruptly during Insufficient fuel or clogged filter and hose  operation Air in fuel line or contaminated fuel  Seizure due to overheated engine ...
  • Page 174 HAULER 4X4 DIESEL Problem check item Maintenance code 7. Battery is discharged Electrical devices (Headlamps, work lamps, turn signal lamps, etc) left "ON"  Natural discharge due to no operation for a long period of time  No charging due to faulty alternator, faulty alternator wiring connection ...
  • Page 175 TROUBLESHOOTING Problem check item Maintenance code 10. Vehicle cannot escape a pit Differential lock system malfunction (Improperly adjusted differential lock cable)  or rough road 11. Power is insufficient to drive Shift lever not in "L" position  uphill 4WD not used ...
  • Page 176 HAULER 4X4 DIESEL Problem check item Maintenance code 15. Parking brake is malfunc- Improperly adjusted parking brake cable  tioning (Vehicle rolls down on slope) Worn parking brake pad  16. Steering wheel feels heavy Insufficient inflation pressure of front tires ...

  • Page 177: Index

    INDEX index................10-2...
  • Page 178 HAULER 4X4 DIESEL nUMeRiC cARgo bED contRoL LEVER .........4-34 12V powER oUtLEt ............4-14 cARgo bED contRoL LEVER (optIonAL) ....4-35 2wD/4wD SHIft LEVER ............4-27 cARgo bED EXtEnSIon (optIonAL) ......4-37 4wD opERAtIon ..............5-25 cAUtIonS foR DEcAL mAIntEnAncE ......1-26 cHAngIng cooLAnt (Q) ..........7-23 cHAngIng EngInE oIL AnD fILtER (f) ......7-12 AccELERAtoR pEDAL ............4-29 cHEck ItEm .................5-2...

  • Page 179: Index

    InDEX cHEckIng pARkIng bRAkE (AA) ........7-34 DRIVIng bAckwARD ............5-18 cHEckIng SHIft AnD 4wD cAbLES (Aj) .......7-42 DRIVIng In foRESt ............5-17 cHEckIng SpARk ARREStER of DRIVIng on RoAD .............5-19 EXHAUSt pIpE (If EQUIppED) (R) ........7-26 DRIVIng on SLIppERy SURfAcES .........5-14 cHEckIng StEERIng RAck bootS AnD DRIVIng on SLopE ............5-15 bALL joInt (w) ..............7-31 DRIVIng tHRoUgH wAtER ..........5-17...
  • Page 180 HAULER 4X4 DIESEL InSpEctIon ................7-36 fUEL REQUIREmEntS ............4-39 InStRUmEnt pAnEL ............4-15 fUEL tAnk ................4-38 jUmp StARt ............... 5-11 gEnERAL pREcAUtIonS ...........1-2 gEnERAL SpEcIfIcAtIonS ..........3-3 gLow pLUg InDIcAtoR ...........4-19 kEy SwItcH .................4-9 HAnD tHRottLE LEVER (optIonAL) ......4-37 Long-tERm StoRAgE ............8-2 HAZARD LAmp SwItcH (optIonAL) .......4-13 LowER fUEL LEVEL wARnIng InDIcAtoR ....4-20 HEAD LIgHt HIgH bEAm LAmp ........4-18 LUbRIcAntS .................7-6...
  • Page 181 InDEX REAR wHEEL mUDgUARD ..........4-7 oIL AnD fLUID ..............6-2 REfLEX REfLEctoR ............4-7 opEnIng InSpEctIon SHIELD (A) ........7-7 REmotE HyDRAULIc LEVER (optIonAL) ......4-36 opEnIng SEAt cUSHIon (b) ..........7-8 REpLAcEmEnt ..............7-37 opERAtIng pRIncIpLE of pREHEAt SyStEm ....5-6 REpLAcIng AIR fILtER (H) ..........7-14 opERAtIng tHE EngInE ............5-2 REpLAcIng HEADLAmp bULb (AE) .........7-38 opERAtIng tHE VEHIcLE ..........5-7...
  • Page 182 HAULER 4X4 DIESEL SUn cAnopy (optIonAL) ..........4-32 VEHIcLE IDEntIfIcAtIon nUmbER ........2-2 SUSpEnSIon ................4-6 VEHIcLE SERIAL nUmbER ..........2-2 SwItcHES ................4-9 VEHIcLE StoRAgE ..............8-2 VEHIcLE tRoUbLESHootIng ...........9-2 tAILgAtE (bAck DooR) ............5-27 tIRE ..................4-40 wARmIng Up ..............5-10 tIRE tREAD pAttERnS .............4-40 wASHIng (Am) ..............7-44 towIng tRAILER ...............5-23 wHEn DRIVIng tHE VEHIcLE ..........1-6 tRAnSpoRtIng ..............5-24...
  • Page 184 read all this manual to become thoroughly familiar with this vehicle. pay particular attention to all notes, cautions and warnings. 1451 marvin griffin road, augusta, ga 30906 (800) 241-5855 i fax (706) 796-4540 i www.ezgo.com e-mail: ezgo@textron.com i ©2011 e-z-go division of textron inc.

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