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Fisher & Paykel DE09 Service Manual

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Service Manual
Dryers
Models:
DE09 / DG09
DE60FA / DG60FA
479536

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Summary of Contents for Fisher & Paykel DE09

  • Page 1 Service Manual Dryers Models: DE09 / DG09 DE60FA / DG60FA 479536...
  • Page 2 479536 Fisher & Paykel Appliances Inc Fisher & Paykel Appliances Canada Inc 5800 Skylab Rd, 2900 – 595 Burrard Street Huntington Beach Vancouver California, CA92647 BC, V7X 1J5 Canada Telephone: 888 936 7872 Telephone: 888 936 7872 E-mail: customer.care@fisherpaykel.com E-mail: customer.care@fisherpaykel.com COPYRIGHT ©...

  • Page 3: Table Of Contents

    Air Flow ..........................5 INSTALLATION........................6 Electric Model Installation....................6 Gas Model Installation....................... 11 SPECIFICATIONS ......................... 17 DE09 and DE60FA Specifications..................17 DG09 and DG60FA Specifications ..................18 Serial Plate Location ......................18 COMPONENT SERVICING ....................19 Top Disassembly ....................... 19 4.1.1 Timer Replacement ....................
  • Page 4 479536 Electric Selector Sequence....................49 Gas Selector Sequence.....................50...

  • Page 5: Introduction

    479536 INTRODUCTION This service manual is designed to show all components and servicing of the DE/DG09 and DE/DG60FA Dryers. These dryers are only sold in the USA and Canada. Overview These models are front-loading dryers, which run a semi analogue/electronic control system. All switching for the dryer is carried out by the timer, selector switches, thermostats and motor, but the auto-dry is controlled by the PCB assembly.

  • Page 6: Installation

    479536 INSTALLATION Electric Model Installation...
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  • Page 11: Gas Model Installation

    479536 Gas Model Installation...
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  • Page 17: Specifications

    479536 SPECIFICATIONS DE09 and DE60FA Specifications Model Naming Convention DE09 Dryer Electric Iteration Model Naming Convention DE60FA Dryer Electric 6 CU FT Front Loader Auto Timer Colour White Capacity 6 cu ft Heat Source Electric Control Type Electronic + Timer...

  • Page 18: Dg09 And Dg60Fa Specifications

    479536 DG09 and DG60FA Specifications Model Naming Convention DG09 Dryer Gas Iteration Model Naming Convention DE60FA Dryer Gas 6 CU FT Front Loader Auto Timer Colour White Capacity 6 cu ft Heat Source Control Type Electronic + Timer Drum Material Stainless Steel Dimensions Height 40”...

  • Page 19: Component Servicing

    479536 COMPONENT SERVICING Top Disassembly...

  • Page 20: Timer Replacement

    479536 Touch Pad requires heat to remove. Timer knob just pulls off. 4.1.1 Timer Replacement • Open the control box. • Pull off the control knob. • Remove the cover screw and unclip the timer cover. Cover Clips Press down the location tab and twist the timer anti- clockwise to release it from the console.

  • Page 21: Selector Switch Replacement

    479536 Replace the wires from the old timer to the new timer wire for wire. If you think you have made a mistake fitting the wires, see the diagram below for the wiring locations on the timer. Reassembly is the reverse procedure. 4.1.2 Selector Switch Replacement •...

  • Page 22: Auto Dry Pcb Replacement

    479536 4.1.3 Auto Dry PCB Replacement • Open the console. • Unscrew and remove the PCB cover. • Disconnect the PCB connector. • Unclip PCB from its holding clips. Reassembly is the reverse procedure Drum Removal • Undo the console. •...

  • Page 23: Drum Rear Sleeve And Shaft Replacement

    479536 4.2.1 Drum Rear Sleeve And Shaft Replacement • Remove the drum. • Remove the o-ring from bearing shaft. • Remove the sleeve. • Remove the three securing screws from inside the drum to remove the shaft and deflector. Reassembly is the reverse procedure. O-ring Sleeve Deflector...

  • Page 24: Cowl Replacement And Components

    479536 Cowl Replacement and Components 4.3.1 Electric Model Cowl Control Inlet Thermostat Safety Thermostat Hi-limit Thermostat Mounting Screws • Remove the drum • To remove the thermostats, remove the thermostat screws and unclip the thermostat from the cowl. • When replacing any thermostat, always replace wires in the same position as the original thermostat.

  • Page 25: Gas Model Cowl

    479536 4.3.3 Gas Model Cowl Safety Thermostat Control Inlet Mounting Screws • Remove the drum. • To remove the safety thermostat, remove the thermostat screws and unclip the thermostat from the cowl. To remove the control inlet thermostat, lever the leg of the thermostat towards the centre with a flat screwdriver, then remove.

  • Page 26: Gas Valve Assembly Replacement

    479536 Gas Valve Assembly Replacement Flame Detect Thermostat Burner Gas Valve • Disconnect the power and gas supply. • Remove the drum assembly. • Disconnect the wiring harnesses from the gas coils. • Unscrew the bracket for the supply pipe from the back panel. •...

  • Page 27: Motor, Outlet Thermostat, Jockey Pulley And Belt Switch Replacement

    479536 Motor, Outlet Thermostat, Jockey Pulley and Belt Switch Replacement Jockey Pulley Belt Pulley Connector Motor Outlet Thermostat Fan Housing • Disconnect the power supply. • Remove the drum assembly. • Remove the outlet screw securing the outlet thermostat. The thermostat can then be removed from the fan housing.

  • Page 28: Motor And Outlet Thermostat Wiring Diagrams

    479536 • The belt switch is mounted to the left side of the motor bracket and can be removed by removing its securing screws. • Once the motor and bracket are removed from the cabinet, the fan housing can be unscrewed and removed.

  • Page 29: Power Supply Connections

    479536 Power Supply Connections 4.6.1 Electric Terminal Block • Disconnect the power supply to the Dryer. • Undo the nuts holding the mains cables to the terminal block and remove the wires. • Undo the nuts holding the dryer supply cables keeping note of their positions. •...

  • Page 30: Using The Dryer

    479536 Fabric Care Settings FLUFF – For items requiring drying without heat. Perfect for airing clothes or to freshen up garments that have been packed in a suitcase or drawer. COTTON REGULAR – For drying general cottons such as sheets, sweats and knits. This cycle uses high heat to dry clothes quickly.
  • Page 31 479536 Select a drying cycle that matches the type of load being dried. Different fabrics have different drying requirements, so it is important to choose the cycle that best describes the load. If the load contains mainly delicate items, it is best you select the KNITS DELICATES cycle. If unsure of the temperature to select for a load, it is best to select a lower heat rather than a higher heat, e.g.

  • Page 32: Operational Control Sequence

    479536 To restart the dryer, close the door and press START to complete the cycle. Stopping The Dryer The dryer can be stopped during any stage of the drying process, to allow you to check on the load or add/remove clothes. To do this, open the dryer door. There will be a slight delay as the drum slows down and stops.

  • Page 33: Timer Operation

    479536 5.3.2 Timer Operation The timer runs in 2 ways, Automatic and Timed Dry. In automatic, the timer only advances when the PCB powers the timer motor. Power is supplied into the TB connection on the timer. Power for the motor is fed first from the TC terminal on normal operation and from the TH terminal on Extra Care.
  • Page 34 479536 Sensing Bars There should only be a minimum of 1Mohm across the bars when dry. The resistance should lower when moisture tracks across the bars. To test the bars, check their resistance dry, then wet your finger and place it across the bars and check for a change in resistance. In Timed Dry, the timer motor is run direct through the timer.

  • Page 35: Element Operation (Electric Models)

    479536 5.3.3 Element Operation (Electric Models) The element circuit has three thermostats and has a motor switch to stop the heating if the motor should fail. Power is supplied to the element circuit from terminal A. From the timer, power is supplied to terminal 15 on the selector switch and then out of terminal 16.

  • Page 36: Thermostat Operation (Electric Model)

    479536 5.3.4 Thermostat Operation (Electric Model) There are three thermostats that control the temperature of the dryer and a hi-limit thermostat that will shut the dryer down if it overheats. The hi-limit thermostat is mounted on the heater cowl and is in circuit with the motor. If it shuts down, the motor stops.
  • Page 37 479536 No Heat Normal Heat Med Heat Low Heat Common Neutral for both Thermostats Blue Element Circuit Control Inlet Thermostat Resistor Circuit Yellow Drum Inlet Thermostat Resistor Circuit Green Thermostat Neutral Circuit...

  • Page 38: Gas Valve & Ignitor Circuit Operation (Gas Models)

    479536 5.3.5 Gas Valve & Ignitor Circuit Operation (Gas Models) The gas valve system has 2 coils, a booster coil and a main coil, which are operated by thermostats, and a safety coil. There are three thermostats that operate the temperature control of the gas valve.

  • Page 39: Thermostat Operation (Gas Model)

    479536 Run Ciruit The ignitor functioning and the flame can be seen through a viewer hole located in the base of the dryer. Use a mirror as shown in these figures. 5.3.6 Thermostat Operation (Gas Model) There are three thermostats in the gas valve circuit for temperature control, the safety, control inlet and drum outlet.
  • Page 40 479536 No Heat/Fluff Normal Heat/Cotton Regular...
  • Page 41 479536 Med Heat/Permanent Press Low Heat/ Knits Delicates Blue Coil Circuit Control Inlet Circuit Green = Drum Outlet Circuit...

  • Page 42: Fault Finding

    479536 FAULT FINDING Fault Finding Fault Cause Repair • No operation. • No power to unit. • Resupply power to the unit. • No power at terminal C on • Replace timer. timer. • Hi-limit thermostat open circuit • Replace hi- limit thermostat & (electric only).
  • Page 43 479536 Fault Cause Repair • Long dry times. • Low heat. • Check operation of elements. Check thermostat operation. Check all electrical connections in the element circuit. • Air flow restriction. • Check filter cleaned and filter mesh not clogged. Check installation and flow through the household exhaust ducting.
  • Page 44 479536 Fault Cause Repair • Black marks on clothes. • Reaction with front bearings. • See technical bulletin below. Note: Drum felt is now supplied with this kit.

  • Page 45: Flow Charts

    479536 FLOW CHARTS Electric Flow Chart...

  • Page 46: Gas Flow Chart

    479536 Gas Flow Chart...

  • Page 47: Wiring Diagrams

    479536 WIRING DIAGRAMS Electric Wiring Diagram...

  • Page 48: Gas Wiring Diagram

    479536 Gas Wiring Diagram...

  • Page 49: Sequence Charts

    479536 SEQUENCE CHARTS Electric Timer Sequence Gas Timer Sequence Electric Selector Sequence...
  • Page 50 479536 Gas Selector Sequence...
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This manual is also suitable for:

Dg09De60faDg60fa

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