Ferroli Xignal Service Instructions Manual

Wall mounted, room sealed, wall mounted, room sealed, fan assisted, gas combination boiler, fan assisted, gas combination boiler, computerised and synthesized voice

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Installer

Service Engineer

Serial No.

Stockton Close, Minworth Industrial Park, Minworth, Sutton Coldfield, West Midlands B76 8DH

WALL MOUNTED, ROOM SEALED,

FAN ASSISTED, GAS COMBINATION BOILER,

COMPUTERISED AND SYNTHESIZED VOICE

ALL SPECIFICATIONS SUBJECT TO CHANGE

TEL.:: 0121/3523500 - Fax: 0121/3523510

TECHNICAL

INFORMATION

INSTALLATION

and

SERVICE

INSTRUCTIONS

Read these Instructions thoroughly before

using the appliance

FERROLI HELPLINE

FOR SERVICE INFORMATION OR

TEL.: 0121/3523500

ALWAYS QUOTE YOUR SERIAL NUMBER

FOR IMMEDIATE ASSISTANCE

01/98

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Summary of Contents for Ferroli Xignal

Page 1 Phone numbers: Phone numbers: Phone numbers: Phone numbers: Installer Installer Installer Installer Installer FERROLI HELPLINE FERROLI HELPLINE FERROLI HELPLINE FERROLI HELPLINE FERROLI HELPLINE FOR SERVICE INFORMATION OR FOR SERVICE INFORMATION OR FOR SERVICE INFORMATION OR FOR SERVICE INFORMATION OR FOR SERVICE INFORMATION OR...
Page 3: Table Of Contents
INDEX INDEX INDEX INDEX INDEX Page 4. 4. 4. 4. 4. Introduction 4. 4. 4. 4. 4. Related documents 5. 5. 5. 5. 5. General description 6. 6. 6. 6. 6. Technical data 7. 7. 7. 7. 7. Appliance dimensions 8.
Page 4 The XIGNAL CE XIGNAL CE XIGNAL CE boiler is a high efficiency heat generating appliance of a totally new design. It is environment friendly, gas fired and prduces hot water for both the central heating system and domestic hot water.
Page 5 GENERAL DESCRIPTION GENERAL DESCRIPTION GENERAL DESCRIPTION GENERAL DESCRIPTION GENERAL DESCRIPTION The boiler is able to operate with two types of fuel gas: natural or propane (L.P.G.). The type of gas should be chosen when the boiler is ordered. Conversions can also be carried out during the installation phase .The boiler is controlled by an internal microcomputer and all settings to the regulating systems are carried out on the assembly line by use of software.
Page 6 Technical data Technical data Technical data Technical data Technical data NATURAL GAS (G20) NATURAL GAS (G20) NATURAL GAS (G20) NATURAL GAS (G20) NATURAL GAS (G20) PROPANE LPG (G31) PROPANE LPG (G31) PROPANE LPG (G31) PROPANE LPG (G31) PROPANE LPG (G31) Nominal heat input (gross caloric value) 34.8 kW 34.0 kW...
Page 7 Appliance Dimensions Appliance Dimensions Appliance Dimensions Appliance Dimensions Appliance Dimensions FRONT VIEW FRONT VIEW LEFT SIDE VIEW LEFT SIDE VIEW REAR VIEW REAR VIEW FRONT VIEW FRONT VIEW FRONT VIEW LEFT SIDE VIEW LEFT SIDE VIEW LEFT SIDE VIEW REAR VIEW REAR VIEW REAR VIEW 97.5...
Page 8 Model Water Bye Laws. S.p.A. 6 6 6 6 6 124749 AUTO 1...4 Fig. 2...
Page 9 Boiler flow diagram Boiler flow diagram Boiler flow diagram Boiler flow diagram Boiler flow diagram Main parts Main parts Main parts Main parts Main parts Air pressure switch Gas valve 1 1 1 1 1 Fixing point Gas valve modulator 5 5 5 5 5 Room sealed compartment Burner pressure test point...
Page 10: Installation Details
XIGNAL CE XIGNAL CE XIGNAL CE must be on a suitable non-combustible load bearing wall which will provide an adequate fixing for the boiler mounting bracket assembly. The location should be in an area where the water pipes will not be subjected to frost conditions. In siting the combination boiler the following limitations must...
Page 11: Minimum Clearance
Terminal Position Terminal Position Terminal Position Air supply Air supply Air supply Terminal Position Terminal Position Air supply Air supply APPLIANCE FLUE SYSTEM ROOM-SEALED AIR VENT AREAS APPLIANCE LOCATION IN ROOM AIR VENT HIGH LEVEL: 252 cm (38 in. IN COMPARTMENT OPEN TO ROOM LOW LEVEL: 252 cm...
Page 12: Flue System
Flue system Flue system Flue system Flue system Flue system The boiler allows the flue outlet to be taken from the rear of the boiler or from either side. A standard flue length of 0.75 metres is provided. Alternative lengths of two or three metres can be supplied (equivalent to wall thicknesses of up to 565, 1815 and 2815 mm for rear flues and deduct 91 mm plus distance from side wall for side outlet flues).
Page 13 Cold water Additional expansion vessel C.H. (if required) Filling point C.H. Bypass Fig. 6 NOTE: NOTE: NOTE: A bypass must be fitted as far as possible from the boiler if thermostatic radiator valves are fitted NOTE: NOTE: throughout. 1. 1. 1. 1. 1. Filling point C.H. 2.
Page 14: Additional Expansion Vessel
Built-in Central Heating Water Circulating Pump Built-in Central Heating Water Circulating Pump Built-in Central Heating Water Circulating Pump Built-in Central Heating Water Circulating Pump Built-in Central Heating Water Circulating Pump The pump head available for circulating the water is given in fig. 8. N.B.
Page 15 Installation Installation Installation Installation Installation Note - Note - Note - To mount the boiler on the wall, a two person lift will be needed. Note - Note - UNPACKING UNPACKING UNPACKING UNPACKING UNPACKING The appliance is delivered in 2 cartons. The large carton contains the boiler, the Installation/Servicing and Users Instructions, external and internal sensors.
Page 16 Important Note - Important Note - Important Note - Important Note - Always use two spanners to prevent twisting of soft copper pipework on the boiler. Important Note - Flush out the water system. Note - Note - Note - The maximum inlet cold water pressure must not exceed 10 bar (145 P.S.I.) and a water governor or a pressure Note - Note - reducing valve will be required if the pressure is in excess of 5 bar (72 P.S.I.).
Page 17 PREPARING THE FLUE ASSEMBLY PREPARING THE FLUE ASSEMBLY PREPARING THE FLUE ASSEMBLY PREPARING THE FLUE ASSEMBLY PREPARING THE FLUE ASSEMBLY Rear Flue Outlet Rear Flue Outlet Rear Flue Outlet Rear Flue Outlet Rear Flue Outlet (fig. 12) Important - Important - Important - Important - Important - The aluminium flue pipe must protrude into the outside grill by 2 in (50 mm), never cut it to the same length...
Page 18: Connecting The Boiler
5.0 CONNECTING THE BOILER CONNECTING THE BOILER CONNECTING THE BOILER CONNECTING THE BOILER CONNECTING THE BOILER 5.1 Place the boiler on its back. 5.2 Remove the boiler base plate, four screws (fig. 16). Remove the plugs fitted to the boiler water connections.
Page 19 Fixing points Fig. 15 Lift here Fixing screws Fig. 16 Fig. 17...
Page 20: Fitting The Flue Assembly
I.E.E. Regulation and in Scotland, the electrical provisions of the Building regulations. Remote sensors Remote sensors Remote sensors Remote sensors Remote sensors The XIGNAL CE is supplied with an internal and external sensor to ensure maximum fuel savings. Room Sensor Room Sensor Room Sensor Room Sensor Room Sensor To be in a position within the property normally used for a room thermostat.
Page 21: Wiring Diagram
Wiring diagram Wiring diagram Wiring diagram Wiring diagram Wiring diagram brown blue VOLTAGE brown brown black 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 white green white HDR1 voice volume yellow green orange...
Page 22: External Sensor Location
External sensor location External sensor location External sensor location External sensor location External sensor location The external sensor should preferably be installed on the North, North-East wall or on the one facing the majority of the main living rooms in the building. The sensor must never be exposed to the first morning sunlight.
Page 23 8 Gas conversion 8 Gas conversion Only Qualified Personnel may carry out the following regulating and conversion operations. Ferroli S.p.A. declines all responsibility for damage to persons and/or property caused by unauthorized persons having tampered with the appliance. Proceed with the following conversions if the appliance must be used with a different type of gas.
Page 24 Delicately Delicately Delicately Delicately Delicately depress pin "d" and keep it fully pressed down. If the maximum pressure value must be adjusted, slowly turn adjuster nut “e” in a clockwise direction to increase the pressure and in an anticlockwise direction to lower the pressure value. Having regulated the minimum and maximum pressure values, reset compensating tap "b".
Page 25 Honeywell VR 4600 N 4002 valve with V7335A4014 Modureg Honeywell VR 4600 N 4002 valve with V7335A4014 Modureg Honeywell VR 4600 N 4002 valve with V7335A4014 Modureg Honeywell VR 4600 N 4002 valve with V7335A4014 Modureg Honeywell VR 4600 N 4002 valve with V7335A4014 Modureg Gas pressure Adjustment Gas pressure Adjustment Gas pressure Adjustment...
Page 26: Control Panel
10. Control panel 10. Control panel 10. Control panel 10. Control panel 10. Control panel Open the hinged door for access to the programming keyboard and combined display. The instructions enabling the user to program the system are affixed to the inner part of the door.
Page 27 DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY display display The alphanumerical display display display with 2 lines of 16 characters allows the user to check the operational parameters of the boiler at any moment and to check the duration at the end of sanitary water production or heating mode.
Page 28 10.1 Programming the daily heating function 10.1 Programming the daily heating function 10.1 Programming the daily heating function 10.1 Programming the daily heating function 10.1 Programming the daily heating function Clock adjustment Clock adjustment Clock adjustment Clock adjustment Clock adjustment Press key Adjust the time using the left-hand keys SET TIME...
Page 29 10.2 Programming the boiler parameters 10.2 Programming the boiler parameters 10.2 Programming the boiler parameters 10.2 Programming the boiler parameters 10.2 Programming the boiler parameters General information General information General information General information General information For access to the boiler programming parameters, just depress the relative function keys. The display indications will consequently change.
Page 30 Graph of plant delivery temperatures according to the external temperature and the set compensation Graph of plant delivery temperatures according to the external temperature and the set compensation Graph of plant delivery temperatures according to the external temperature and the set compensation Graph of plant delivery temperatures according to the external temperature and the set compensation Graph of plant delivery temperatures according to the external temperature and the set compensation curve.
Page 31 Regulating the hot water temperature Regulating the hot water temperature Regulating the hot water temperature Regulating the hot water temperature Regulating the hot water temperature Press key once. Set the temperature of the hot water to the required value between 40 and 65°C using the right-hand keys .
Page 32 10.3 Switching the boiler on and off 10.3 Switching the boiler on and off 10.3 Switching the boiler on and off 10.3 Switching the boiler on and off 10.3 Switching the boiler on and off Inspections to make when switching on for the first time Inspections to make when switching on for the first time Inspections to make when switching on for the first time Inspections to make when switching on for the first time...
Page 33: Routine Maintenance
11 Maintenance and troubleshooting 11 Maintenance and troubleshooting 11 Maintenance and troubleshooting 11 Maintenance and troubleshooting 11 Maintenance and troubleshooting 11.1 Routine maintenance 11.1 Routine maintenance 11.1 Routine maintenance 11.1 Routine maintenance 11.1 Routine maintenance Only Qualified Personnel must carry out the following operations. Seasonal inspections of the boiler Seasonal inspections of the boiler Seasonal inspections of the boiler...
Page 34: Diagnosis And Troubleshooting
11.2 Diagnosis and troubleshooting 11.2 Diagnosis and troubleshooting 11.2 Diagnosis and troubleshooting 11.2 Diagnosis and troubleshooting 11.2 Diagnosis and troubleshooting The microcomputer will make a complete diagnosis during boiler operation. When a fault is detected, the display will flash and give an error message. Boiler operation will be inhibited and reset at the end of the fault.
Page 35 Defective pressure switch or clogged tubes ER 5 FAULT Check connections AIR PRESS SWITCH Replace pressure switch or clean tubes ER 6 BROKEN Water temperature too high PROTECT SENSOR ER 7 FAULT Defective heating temperature sensor Check connections or replace the sensor C.H.
Page 36 Phone numbers: Phone numbers: Phone numbers: Phone numbers: Phone numbers: Installer Installer Installer Installer Installer Service Engineer Service Engineer Service Engineer Service Engineer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS...

Ferroli Xignal Service Instructions Manual

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