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Ferroli Falcon Installation, Servicing And User Instructions Manual

Copper wall-mounted combination, gas fired boiler for central heating and domestic hot water production, fan assisted, room sealed compartment, electronic flame ignition and control installation, servicing and user instructions

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OPPER
LL
OUNTED
OMBIN TION
S
IRED
OILER FOR
ENTR L
E TING
ND
OMESTIC
OT
TER
RODUCTION
N
SSISTED
OOM
E LED
OMP RTMENT
LECTRONIC
L ME GNITION
ND
ONTROL

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Summary of Contents for Ferroli Falcon

  • Page 1 OPPER OUNTED OMBIN TION IRED OILER FOR ENTR L E TING OMESTIC RODUCTION SSISTED E LED OMP RTMENT LECTRONIC L ME GNITION ONTROL...
  • Page 5 AUTO RESET OVER RIDE...
  • Page 6 Domestic hot Domestic hot Heat Boiler water Heat output water heat water circuit input contents MODEL input contents Litres Litres FALCON 23,3 25,8 11,5 23,3 Max. working Connections Expansion vessel Max. working pressure pressure hot central heating MODEL water circuit circuit Pre-pressurising Capacity...
  • Page 7 FLUE STEP STEP 7 85 44 9 157 63 145 189 AUTO RESET 12:31 C.H. D.H.W. D.H.W. C.H. OVER RIDE...
  • Page 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 kcal/h kcal/h 10 11 12 13 14 15 16 17 18 19 20 9 10 11 12 13 14 15 16 17 18 19 20 21 X 1000...
  • Page 9 mbar x 100 m |h...
  • Page 12 5 min. 5 min. 50 mm 600* min.
  • Page 13 15 min 15 min Ø3/4'' Ø1/2'' Ø1/2'' Ø1/2'' Ø1/2'' Ø3/4'' 5 min...
  • Page 14 Holes Ø : 45 47 50 RESTRICTOR FOR CONCENTRIC SYSTEM RESTRICTOR FOR TWO PIPE SYSTEM Total flow resistance Use restrictor Flue lenght up to: restrictor of flue system size size 1 bend + 1 meter 50 mm minimum maximum Concentric 60 / 100 1 bend + 3 meters No restrictor...
  • Page 15 Ø1 25-30 mm Ø2 A=L+(85-90)mm Ø1=100 Ø2=60...
  • Page 16 100 mm concentric 125 mm concentric Maximum flue lenght permissible Vertical Horizontal* Vertical Horizontal* Falcon Reduction for bend 100 mm concentric bend 90° 100 mm concentric bend 45° 0,5 m 125 mm concentric bend 90° 0,5 m 125 mm concentric bend 45° 0,25 m max.
  • Page 17 Ø80 Ø80 FLUE...
  • Page 18 Reduction Reduction Flue Flue Description Description Ø Ø Ø...
  • Page 19 12 m 12 m...
  • Page 23 E B A D...
  • Page 35 Chek the following carefully before starting • Gas supply is turned on, is adequate and purged • Electricity supply is turned on • Polarity is correct • CH pressure is set between 1 - 1,5 bar • CH pump spins freely D.H.W.
  • Page 36 Open DHW taps DHW flow rate at least 2,5 litre/min? Check cold water inlet pressure Check and if necessary Is LED3 on? replace DHW Sensor Check if water filter is clean Check and if necessary replace Flow Sensor Is LED4 flashing? Check and if necessary replace main board Is relay RY100 switch on?
  • Page 37 Does fan run? Is air pressure switch activated? Is relay RY100 switch ON? Go to chart 5 Differential air pressure across the air pressure Go to charts 2-3 switch is greater than 180 Pascal? Check and if necessary replace Is 230V present across air pressure switch fan terminals? Check and clean fan...
  • Page 38 Is LED1 light on? Is LED2 on Does sparking start without at burner? the boiler sparking Does burner light? Go to chart 5 Re-check air pressure switch Check and if necessary Is LED2 on replace safety thermostat after 10 seconds? Check electrodes and Check and if necessary leads for damage...
  • Page 39 9 8 7 6 5 4 3 2 1 JP04 H1 Reset H2 Flame IGNITION CONTROL P.C.B. MAIN BOARD S4562DM1006 JP02 RY01 JP01 1 2 3 RY02...
  • Page 40 Blue Blue Blue Blue Blue MF02...
  • Page 41 X1-1 X1-2 Main Board Reset X4-2 X4-1 RY01 X2-3 X2-1 230V AC Transformer 24V AC X7-1 X7-2 X10-1 X10-2 JP01 JP02 JP04 Test Switch X3-1 X3-4 X1-7 X1-3 Ignition RY02 0 - 6V X3-2 control X7-1 X1-6 X7-2 X3-3 X1-5...
  • Page 42 Normal - Electric power supply - Domestic hot water circuit on AUTO RESET - Central heating circuit on 12:31 OVER RIDE - Central heating stand-by °C °C - Insufficient pressure Front panel in central heating system 4 = Boiler shut down warning 1 = D.H.W.
  • Page 44 AUTO AUTO OVER RIDE 6:00 6:30 9:00 8:30 12:30 12:00 14:00 12:00 16:30 16:00 23:30 22:30...