KTM 690 Enduro R USA Manuals

Manuals and User Guides for KTM 690 Enduro R USA. We have 2 KTM 690 Enduro R USA manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 Enduro R USA Repair Manual

KTM 690 Enduro R USA Repair Manual (235 pages)

2011

Brand: KTM | Category: Motorcycle | Size: 12.23 MB

Table of Contents

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Notes

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Engine Number
  10
- Key Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

15
7 Handlebar, Controls

35
8 Frame

38
- Removing the Engine Guard
  38
- Installing the Engine Guard
  38
9 Shock Absorber, Swingarm

39
10 Exhaust

59
11 Air Filter

63
- Removing the Air Filter
  63
- Installing the Air Filter
  63
- Removing the Air Filter Box
  63
- Finishing Work
  63
- Installing the Air Filter Box
  64
- Mount the Side Cover
  65
- Mount the Seat
  65
12 Fuel Tank, Seat, Trim

66
- Opening the Filler Cap
  66
- Closing Filler Cap
  66
- Removing the Seat
  66
- Mounting the Seat
  67
- Taking off the Side Cover
  67
- Mounting the Side Cover
  67
- Checking the Fuel Pressure
  67
- Changing the Fuel Filter
  68
- Changing the Fuel Pump
  71
13 Wheels

75
14 Wiring Harness, Battery

86
- Removing the Battery
  86
- Installing the Battery
  86
- Disconnecting the Battery
  86
- Connecting the Battery
  87
- Recharging the Battery
  87
- Checking the Charging Voltage
  88
- Changing the Main Fuse
  89
- Changing Fuses of Individual Power Consumers
  89
- Adjusting the Engine Characteristic
  90
15 Brake System

92
16 Lighting System, Instruments

102
- Combination Instrument
  102
- Setting Kilometers or Miles
  102
- Setting the Clock
  102
- Setting/Resetting Display TRIP 1
  102
- Setting/Resetting Display TRIP 2
  102
- Setting the Wheel Circumference
  103
- Checking the Headlight Setting
  104
- Adjusting the Headlight Range
  104
- Removing the Headlight Mask with the Headlight
  104
- Installing the Headlight Mask with the Headlight
  105
- Changing the Parking Light Bulb
  105
- Changing the Headlight Bulb
  106
- Changing the Turn Signal Bulb
  106
17 Engine

108
- Removing the Engine
  108
- Installing the Engine
  110
- Engine Disassembly
  114
- Clamping the Engine into the Engine Assembly Stand
  114
- Draining the Engine Oil
  114
- Removing Starter Motor
  114
- Removing Valve Cover
  115
- Removing the Alternator Cover
  115
- Removing Spacer
  115
- Removing Gear Position Sensor
  115
- Removing Oil Filter
  116
- Removing Thermostat
  116
- Setting Engine to Ignition Top Dead Center
  116
- Removing Water Pump Wheel
  117
- Removing Clutch Cover
  117
- Removing Spacer and Spring
  117
- Removing Spark Plug
  118
- Removing Timing Chain Tensioner
  118
- Removing Camshafts
  118
- Removing Cylinder Head
  118
- Removing Piston
  119
- Removing Rotor
  119
- Removing Timing Chain Rails
  120
- Removing Timing Chain and Timing Chain Sprocket
  120
- Removing Crankshaft Position Sensor
  120
- Removing Clutch Cage
  121
- Removing Primary Gear
  122
- Removing Starter Drive
  122
- Removing Shift Shaft
  122
- Removing Shift Drum Locating
  122
- Removing Locking Lever
  123
- Removing Oil Pumps
  123
- Removing Left Engine Case
  123
- Removing Crankshaft and Balancer Shaft
  124
- Removing Transmission Shafts
  124
- Work on Individual Parts
  125
- Work on the Right Section of the Engine Case
  125
- Work on the Left Section of the Engine Case
  127
- Work on the Clutch Cover
  128
- Removing Crankshaft Bearing Inner Ring
  129
- Removing Balancer Shaft Drive Wheel
  129
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  129
- Checking Crankshaft Run-Out at Bearing Pin
  131
- Installing Balancer Shaft Drive Wheel
  131
- Installing Crankshaft Bearing Inner Ring
  131
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  132
- Cylinder - Nikasil ® Coating
  132
- Checking/Measuring the Cylinder
  133
- Checking/Measuring the Piston
  133
- Checking Piston Ring End Gap
  134
- Checking Piston/Cylinder Mounting Clearance
  134
- Checking Oil Pumps for Wear
  135
- Replacing Autodecompressor
  135
- Preparing Timing Chain Tensioner for Installation
  136
- Checking Timing Assembly
  136
- Removing Rocker Arm
  137
- Changing Camshaft Bearing
  137
- Removing Valves
  138
- Checking Valves
  138
- Checking Valve Springs
  139
- Checking Valve Spring Retainer
  139
- Checking Cylinder Head
  139
- Installing Valves
  140
- Installing Rocker Arm
  141
- Disassembling the Antihopping Clutch
  141
  - Checking the Clutch
    141
  - Preassembling the Antihopping Clutch
    143
  - Checking Shift Mechanism
    144
  - Preassembling Shift Shaft
    144
  - Disassembling the Main Shaft
    145
  - Dismantling Countershaft
    145
  - Checking the Transmission
    146
  - Assembling the Main Shaft
    147
  - Assembling Countershaft
    148
  - Checking the Starter Drive
    149
  - Removing Freewheel
    149
  - Checking Freewheel
    150
  - Installing Freewheel
    150
  - Engine Assembly
    151
  - Installing Transmission Shafts
    151
  - Installing Crankshaft and Balancer Shaft
    152
  - Installing Left Engine Case
    153
  - Installing Oil Pumps
    153
  - Installing Locking Lever
    154
  - Installing Shift Drum Locating
    154
  - Installing Shift Shaft
    154
  - Installing Starter Drive
    154
  - Installing Primary Gear
    155
  - Installing Clutch Cage
    155
  - Installing Crankshaft Position Sensor
    156
  - Installing Timing Chain and Timing Chain Sprocket
    157
  - Installing Timing Chain Rails
    157
  - Installing Rotor
    157
  - Adjusting Crankshaft Position Sensor Distance
    158
  - Setting Engine to Top Dead Center
    158
  - Installing Piston
    158
  - Installing Cylinder Head
    160
  - Installing Camshafts
    160
  - Installing Timing Chain Tensioner
    161
  - Checking Valve Clearance
    161
  - Adjusting Valve Clearance
    162
  - Installing Spark Plug
    163
  - Installing Spacer and Spring
    163
  - Installing Clutch Cover
    163
  - Mounting Water Pump Cover
    163
  - Installing Thermostat
    164
  - Installing the Oil Filter
    164
  - Installing Gear Position Sensor
    164
  - Installing the Spacer
    165
  - Installing Oil Screens
    165
  - Installing Alternator Cover
    166
  - Installing Starter Motor
    166
  - Installing Valve Cover
    167
  - Removing the Engine from the Engine Assembly Stand
    167
18 Clutch

168
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  168
- Changing the Hydraulic Clutch Fluid
  168
19 Water Pump, Cooling System

169
- Draining the Coolant
  169
- Filling/Bleeding the Cooling System
  169
- Checking the Antifreeze and Coolant Level
  170
- Checking the Coolant Level
  171
20 Lubrication System

172
- Lubrication System
  172
- Oil Circuit
  172
- Checking the Engine Oil Level
  172
- Checking the Engine Oil Pressure
  173
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  174
- Draining the Engine Oil
  174
- Removing the Oil Filter
  175
- Installing the Oil Filter
  175
- Cleaning the Oil Screens
  176
- Filling up with Engine Oil
  177
- Adding Engine Oil
  177
21 Ignition System

178
22 Technical Data

180
- Engine
  180
- Engine Tolerance, Wear Limits
  180
- Engine Tightening Torques
  182
- Capacities
  183
- Engine Oil
  183
- Coolant
  183
- Fuel
  183
- Chassis
  183
- Electrical System
  184
- Tires
  184
- Fork
  185
- Shock Absorber
  185
- Chassis Tightening Torques
  186
23 Cleaning/Protective Treatment

188
24 Storage

190
- Preparing for Use after Storage
  190
25 Service Schedule

191
26 Wiring Diagram

194
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
- 208
  210
- 210
  212
- Substances
  214
27 Substances

216
- Auxiliary Substances
  216
28 Auxiliary Substances

218
- Special Tools
  218
30 Standards

230
- Index
  231

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KTM 690 Enduro R USA Owner's Manual

KTM 690 Enduro R USA Owner's Manual (207 pages)

Brand: KTM | Category: Motorcycle | Size: 2.4 MB

Table of Contents

Table of Contents
5
1 Meansofrepresentation

9
- Means of Representation
  9
  - Symbols Used
    9
  - Formats Used
    9
2 Safety Advice

10
- Use Definition - Intended Use
  10
- Degrees of Risk and Symbols
  11
- Tampering Warning
  11
- Safe Operation
  12
- Protective Clothing
  13
- Work Rules
  13
- Environment
  13
- Owner's Manual
  14
3 Important Information

15
- Guarantee, Warranty
  15
- Operating and Auxiliary Substances
  15
- Spare Parts, Accessories
  15
- Service
  15
- Figures
  16
- Customer Service
  16
4 View of Vehicle

18
- View of Vehicle, Front Left Side (Example)
  18
- View of Vehicle, Rear Right Side (Example)
  20
5 Serial Numbers

22
- Chassis Number
  22
- Type Label
  22
- Key Number
  23
- Engine Number
  23
- Fork Part Number
  24
- Shock Absorber Part Number
  24
6 Controls

25
- Clutch Lever
  25
- Hand Brake Lever
  25
- Throttle Grip
  26
- Horn Button
  26
- Light Switch
  27
- Turn Signal Switch
  27
- Emergency off Switch
  28
- Electric Starter Button
  28
- Ignition/Steering Lock
  29
- Combination Instrument
  29
- Overview
  29
- Function Buttons
  30
- Tachometer
  30
- Indicator Lamps
  31
- Display
  32
- Speed Display
  33
- Setting Kilometers or Miles
  33
- Time
  34
- Setting the Clock
  34
- 6.10.10 ODO Display
  35
- Setting/Resetting Display TRIP 1
  35
- Setting/Resetting Display TRIP 2
  36
- 6.10.13 TRIP F Display
  37
- 6.10.14 Gear Display
  37
- 6.10.15 Coolant Temperature Indicator
  38
- Opening the Filler Cap
  38
- Closing Filler Cap
  39
- Seat Release
  40
- Handrails
  40
- Passenger Footrests
  41
- Shift Lever
  41
- Foot Brake Lever
  42
- Side Stand
  43
7 Preparing for Use

44
- Advice on First Use
  44
- Running in the Engine
  45
- Loading the Vehicle
  46
8 Riding Instructions

48
- Performing Checks and Vehicle Care When Preparing for Use
  48
- Starting
  49
- Starting off
  51
- Shifting, Riding
  51
- Braking
  54
- Stopping, Parking
  56
- Transport
  57
- Refueling
  58
9 Service Schedule

61
10 Tuning Thechassis

64
- Tuning the Chassis
  64
11 Service Work on the Chassis

76
12 Brake System

98
13 Wheels, Tires

116
- Removing the Front Wheel
  116
- Installing the Front Wheel
  117
  - Removing Rear Wheel
    119
  - Installing the Rear Wheel
    120
  - Checking the Rear Hub Rubber Dampers
    122
  - Checking the Tire Condition
    124
  - Checking the Tire Air Pressure
    125
  - Checking the Spoke Tension
    126
14 Electrical System

128
- Removing the Battery
  128
- Installing the Battery
  129
- Recharging the Battery
  130
- Changing the Main Fuse
  133
- Changing the ABS Fuses
  134
- Changing Fuses of Individual Power Consumers
  136
- Removing the Headlight Mask with the Headlight
  138
- Installing the Headlight Mask with the Headlight
  139
- Changing the Headlight Bulb
  140
- Changing the Parking Light Bulb
  142
- Changing the Turn Signal Bulb
  143
- Checking the Headlight Setting
  145
- Adjusting the Headlight Range
  145
15 Cooling System

147
- Checking the Antifreeze and Coolant Level
  147
- Checking the Coolant Level
  149
- Draining the Coolant
  151
- Filling/Bleeding the Cooling System
  152
- Tuning the Engine
  154
- Adjusting the Engine Characteristic
  154
- Checking the Basic Position of the Shift Lever
  155
- Adjusting the Basic Position of the Shift
  155
  - Lever X
    155
17 Service Work on the Engine

157
- Checking the Engine Oil Level
  157
- Changing the Engine Oil and Filter, Cleaning the
  158
  - Oil Screens X
    158
- Draining the Engine Oil X
  158
- Removing the Oil Filter X
  159
- Cleaning the Oil Screens X
  161
- Installing the Oil Filter
  163
- Filling up with Engine Oil
  163
- Adding Engine Oil
  164
18 Cleaning, Care

166
- Cleaning the Motorcycle
  166
- Checks and Maintenance Steps for Winter Operation
  168
19 Storage

170
- Preparing for Use after Storage
  171
20 Troubleshooting

172
21 Blink Code

175
22 Technical Data

181
- Engine
  181
- Engine Tightening Torques
  182
- Capacities
  185
- Engine Oil
  185
- Coolant
  186
- Fuel
  186
- Chassis
  186
23 Substances

195
24 Auxiliary Substances

199
25 Standards

201
- Index
  202

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