Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Cornelius MILLENNIUM MJ41-6PB
Summary of Contents for Cornelius MILLENNIUM MJ41-6PB
- Page 1 MILLENNIUM INSTALLATION & SERVICE MANUAL Model MJ40-6PB MJ41-6PB MJ42-6PB MJ40-6PC MJ41-6PC MJ42-6PC CORNELIUS INC. One Cornelius Place, Anoka, Minnesota 55303 Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255 Part No. 85305 Rev:E Revision Date: May 09, 2014...
-
Page 2: Table Of Contents
Table of Contents Description ..........................Page 2 Specifications ...........................Page 3 Receiving & Unpacking ......................Page 4 Installation ..........................Page 4-5 • Connect Drain • Connect Water Supply • Fill Ice Water Bath • Connect Power Supply/Start Refrigeration • Purge Air from System • Connect B-I-B Concentrate •... -
Page 3: Description
General Description The Millennium™ is a state of the art six product B-I-B juice dispenser. It’s integral high performance, dual speed peristaltic mini pumps eliminate the need to purchase separate B-I-B pumps. The Millennium™ can draw product directly from the B-I-B’s up to 50 feet away (15 feet vertically) allowing for greater installation flexibility! Additionally, the Millennium™... -
Page 4: Specifications
Specifications Model Number ............MJ40-6 – 115 VAC/1 Phase 60Hz, 8.0 Amps Electrical Ratings ............MJ42-6 – 230 VAC/1 Phase/50 Hz, 4.0 Amps .................MJ41-6 – 200 VAC/1 Phase/60 Hz, 4.0 Amps Electrical Connection ..........3 Prong Plug w/Ground Supplied 120v/60 .................2 Amp Prong w/Ground Supplied with Export Models Power Supply ............15 Amps at 120 volts or 10 Amps at 220 volts Water Requirements ..........3/8 in. -
Page 5: Receiving & Unpacking
can support a minimum of 300 lbs. Receiving & Unpacking directly below the dispenser. Inspect the carton and note any damage, Installation regardless if it appears minor. If the carton is damaged, note on the consignee copy of the Typically the dispenser is placed directly on the freight invoice “exterior carton damage - counter and a food grade silicone sealant applied concealed damage possible.”... -
Page 6: Connect Drain
Fill Ice Water Bath: Purge Air from the Water Coil: a. Remove the top cover Prior to initial use, purge all air from the valves by pushing the dispensing switch repeatedly. b. Remove the large red plastic plug from the Continue until a steady flow of water is filler hole in the top of the refrigeration deck. -
Page 7: Programming Instructions
Programming Portion Control (optional) Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the Coded Autoset Portion Control Module until the LED light in the lower right hand corner of the module starts blinking. Release the switches. The blinking LED indicates the programming mode is active. Place the cup under the white mixing valve nozzle and push the selected size button (small, medium, large, or extra large). -
Page 8: Notes
NOTES:... -
Page 9: Brixing Concentrate
• A small brush Brixing Concentrate • Three empty bag in the box bags (to cut valve fittings off) The following procedures describe how to adjust the water to concentrate ratio (brix) according to Flushing the Concentrate Lines & taste. Contact your concentrate supplier for Valves: recommended brix ratios. -
Page 10: Cleaning & Sanitizing The Concentrate Lines & Valves
Cleaning & Sanitizing the Disconnect the bag valves from the gray bag connectors and re-connect the bag connectors to Concentrate Lines & Valves: their appropriate product bags. Prepare 5 gallons (19 L) of Stera-Sheen® Depress and hold each dispense button until Green Label cleaning and sanitizing solution by juice appears at the outlet of the dispensing mixing one 2 oz. -
Page 11: Ice Water Bath Cleaning
evaporator. Such practice can result in a The dispenser’s ventilation grilles and the punctured refrigerant circuit or damage to the condenser fins should be cleaned periodically to water bath tank. maintain efficient refrigeration and to avoid compressor failure. The condenser fins can be Once the ice bank is sufficiently melted, lift cleaned with a vacuum cleaner or a soft bristle the entire refrigeration deck up and away from... -
Page 12: Troubleshooting Guide
TROUBLESHOOTING GUIDE Problem Probable Cause Remedy DISPENSER IS TOTALLY No power present at the Check the power circuit for a blown INOPERATIVE source. fuse or tripped circuit breaker. Check the supply line for the proper amperage and voltage ratings..dedicated 15 amps /115 volts. - Page 13 TROUBLESHOOTING GUIDE Problem Probable Cause Remedy UNIT DISPENSING No water reaching dispenser Check line to see if the water is shut CONCENTRATE ONLY NO from the water supply line. off at the source. WATER TO ALL VALVES Water pressure over 100 psi or Install regulator onto incoming water 7 bar.
- Page 14 TROUBLESHOOTING GUIDE Problem Probable Cause Remedy FROM SINGLE VALVE, Concentrate container empty. Replace. UNIT IS DISPENSING WATER ONLY BIB connector is not engaged Check BIB connector for proper or improperly installed. installation. Plunger should be completely inserted with concentrate filling the line to the dispenser. Air leak in product suction Check the 3/8 flare connection where line.
- Page 15 TROUBLESHOOTING GUIDE Problem Probable Cause Remedy concentrated concentrate. behind the front splash panel. They Example 11 to 1 ratio are marked SPEED SWITCH with the corresponding valve number. Placing the switch in the low position slows down the concentrate pumping rate requiring less water to brix.
- Page 16 TROUBLESHOOTING GUIDE Problem Probable Cause Remedy WATER LEAKS FROM Nozzle pieces improperly Static mixer inserted in nozzle body BOTTOM OF DISPENSING assembled. upside down. Cone shaped end must VALVE be visible when remounting the nozzle assembly to the dispenser. WATER CONTINUOUSLY Water solenoid valve not Disassemble water solenoid located DRIPS FROM NOZZLE...
- Page 17 TROUBLESHOOTING GUIDE Problem Probable Cause Remedy screw is not over tightened. Screw contact with the bracket will cause a short and the firing of the valve when other valves are energized. WITH POWER PRESENT Refrigeration shut off switch Refrigeration shut off switch is DISPENSER WILL NOT is in the off position.
-
Page 18: Troubleshooting Guide
TROUBLESHOOTING GUIDE Problem Probable Cause Remedy DISPENSER. This will block the airflow over heating the compressor and causing it to trip the overload. Blocked condenser fins. Remove the rear bonnet and check the condenser fins. If unit is run in a dusty environment, condenser fins can become clogged, stopping the air flow. -
Page 19: Wiring Diagram
MILLENNIUM 6 VALVE WIRING DIAGRAM... -
Page 20: Exploded View/Parts Identification
FINAL ASSEMBLY ITEM PART NO. DESCRIPTION 55-0566 Merchandiser 55-0568 Lens “Refreshing Drinks” 35-0024 Fluorescent Bulb, F15T80 (All Voltages) ‡ 35-0003 Ballast 115v / 60hz ‡ 35-0004 Ballast 220v, 230v / 50hz, 60hz ‡ 35-0166 Starter 115v / 60hz ‡ 35-0167 Starter 220v, 230v / 50hz, 60hz ‡... - Page 21 FINAL ASSEMBLY ITEM PART NO. DESCRIPTION ‡ 35-0182 Power Switch, Refrigeration Deck 48448 Transformer Assembly 115v / 60hz ‡ 48448-001 Transformer Assembly 220v, 230v / 50hz, 60hz 48405 Electrical Box Assembly (All Voltages) 48421 Cover, Electrical Box 26-1397 Refr. Deck Asmb 115v/60hz (w/out Ele. Box & Transformer) ‡...
- Page 22 FINAL ASSEMBLY * Compressor includes relay, overload, grommets and sleeves. Start capacitor is required for 220v compressors only and is supplied with the compressor ‡ Indicates item not shown...
- Page 23 PLATFORM ASSEMBLY P/N 48401 ITEM PART NO. DESCRIPTION 48462 Tailpiece Fitting, Straight 30016-4 1/4 X 1/4 Barb Fitting 48456 Tubing 48195-006 Clamp 48114-004 Clamp #105 48114-002 Clamp #170 07339-03 Snap Bushing 07040-01 Screw 48406 Tube Fitting / Bracket Assembly 48432 Pump &...
- Page 24 PUMP & BRACKET ASSEMBLY P/N 48432 ITEM PART NO. DESCRIPTION 07041-05 Screw, 8-32 X 1/2” 45185 Pump & Motor Assembly 45283 Rubber Bushing With Nut Insert 48420 Pump Bracket...
- Page 25 PUMP & BRACKET ASSEMBLY P/N 48432 ITEM PART NO. DESCRIPTION 45016-001 Pump Motor with Boot (Item #7) 45078 Pump Complete, 3-Roller 45050 Block Assembly, Pump & Motor 45017-001 Thumbscrew 07029-05 Screw, 8-32 X 3/4” 45098 Tubing Kit (1 Pre-Cut Tube & 2 Clamps) 45074 Boot-Pump Motor...
- Page 26 DISPENSING ASSEMBLY P/N 48404 ITEM PART NO. DESCRIPTION 45027001 Nozzle Bushing 48415 Valve Block / Bracket Assembly 48425 Valve Block Enclosure Support 07041-07 Screw, 8-32 X 5/8” 07339-01 Snap Bushing 45123 Static Mixer 31525037 0-Ring, Mixing Nozzle, .879” O.D. X .739 I.D. 45003001 Mixing Nozzle With O-Ring...
- Page 27 VALVE BLOCK ASSEMBLY P/N 45045 ITEM PART NO. DESCRIPTION 45177 Poppet Seal Holder 0720406 Nut, 10-32 KEPS 7215321 Retaining Ring 7215323 Armature 18070001 Gasket-Rubber 1.055” Dia 18367 Coil Spring 19695001 Guide 31525021 O-Ring, 1.25” O.D. X 1.114” I.D. 18071 Armature Seat 48258005 Valve Spring 45192...
- Page 28 VALVE BLOCK ASSEMBLY P/N 45045...
- Page 29 ELECTRICAL BOX ASSEMBLY P/N 48405 ITEM PART NO. DESCRIPTION 07040-01 Screw, #8 X 3/8” 45004 Mounting Kit, Voltage Regulator Board 45012-102 Voltage Regulator Board (VRB) 45675 Bracket, Voltage Regulator Board Holder 45056 Support, Voltage Regulator Board 48416 Electrical Box (without internal components) ‡...
- Page 30 PORTION CONTROL ASSEMBLY...
-
Page 31: Wiring Diagram Portion Control
PORTION CONTROL ELECTRICAL DIAGRAM P/N 48443-001... -
Page 32: Recommended Spare Parts (Service Agents Only)
Millennium Model MJ40-6 Recommended Spare Parts List (For 10 Dispensers) Part No. Description 45003-001 Nozzle & O-Ring assembly 45123 Static Mixer (inside disp. nozzle) 31525-037 O-Ring, Dispensing Nozzle 45189 Poppet, Rubber, Valve Mixing Block 45177 Poppet Seal Holder 47011 Diaphragm with Hole, Valve Mixing Block 45180 Spring Actuator, Valve Mixing Block 45186... -
Page 33: Optional Accessories
Optional Accessories The following options are available for the Millennium Dispenser. For more information, please contact our customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 AM & 4:30 PM CST. PART NO. DESCRIPTION 48499 Optional Leg Kit (set of 4 steel legs &...