Related Manuals for Great Dane Scamper Hydro GLKW1536S
Summary of Contents for Great Dane Scamper Hydro GLKW1536S
- Page 1 Scamper Hydro GLKW1536S GLKW1748S TCU18663 OPERATOR’S MANUAL 200466 06/21/06 North American Version Litho in U.S.A.
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Page 3: Product Identification
Introduction Using Your Operator’s Manual Use the safety and operating information in the attachment operator’s manual along with the machine operator’s manual to operate and service the attachment safely and correctly. This operator’s manual is an important part of your machine and should remain with the machine when you sell it. - Page 4 SAFETY Safety Label Locations (A) DANGER ENGINE MODEL NUMBER (B): • Keep hands and feet away. __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE SERIAL NUMBER (B): (B) CAUTION __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ •...
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Page 5: Emission Control System Certification Label
• Use only accessories and attachments approved by the manufacturer of Emission controls and components can only be adjusted by EPA the machine. Keep safety labels visible when installing accessories and and/or CARB authorized service centers. Contact your Great Dane attachments. Commercial and Consumer Equipment Retailer concerning emission controls and component questions. - Page 6 SAFETY Checking Mowing Area Rotating Blades are Dangerous HELP PREVENT SERIOUS OR FATAL ACCIDENTS: • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. • Rotating blades can cut off arms and legs, and throw objects. Failure to •...
- Page 7 SAFETY Avoid Tipping parts, to prevent them from getting caught. • Lower attachments to the ground before cleaning or servicing machine. • Slopes are a major factor related to loss-of-control and tip-over Disengage all power and stop the engine. Lock park brake and remove accidents, which can result in severe injury or death.
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Page 8: Tire Safety
SAFETY • Always shut off fuel when storing or transporting machine. any source of ignition until fuel vapors have dissipated. • Do not store fuel in container or machine with fuel in tank in a building Tire Safety where fumes may reach an open flame or spark. •... - Page 9 OPERATING emergency response techniques. The seller of the chemical products K- Speed Control Adjustment Lock used with your machine is responsible for providing the MSDS for that product. Miscellaneous Controls Operating Daily Operating Checklist Remove mower deck belt shields. Clean grass and debris from belt area.
- Page 10 Result: Park brake must hold the machine stationary. If the machine 2.Start and warm up engine. moves more than 61 cm [24 in.] in one hour, brake needs to be adjusted. See your Great Dane dealer. 3.Unlock park brake. 4.Move throttle lever to fast idle.
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Page 11: Stopping The Machine
OPERATING Stopping the Machine CAUTION: Avoid injury! Children or bystanders may attempt to move or operate an unattended machine. Always lock the park brake and remove the key before leaving the machine unattended. 1.Allow both control levers to return to the neutral position. 2.Move the PTO/clutch switch to the off position. -
Page 12: Service Intervals
SERVICE INTERVALS Moving the Machine Manually NOTE: The following initial break-in items must be performed and verified to validate the warranty (dealer service invoice accepted). Break-In (After First 8 Hours of Operation) CAUTION: Avoid injury! With the free-wheeling valve open, the machine will have unrestricted motion. -
Page 13: Service Engine
SERVICE ENGINE Use a general all-purpose grease with an NLGI grade No.2 rating. NOTE: Use spray lubricant to lubricate the following items: Wet or high speed conditions may require use of a special-use grease. Contact your Servicing dealer for information. Spray Lubricant Use a general-purpose petroleum-based spray lubricant. - Page 14 SERVICE ENGINE Make sure engine is cold when checking engine oil level. Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure. 1.Park machine safely. (See Parking Safely in the Safety section.) 2.Allow engine to cool. Cleaning Air Intake Screen and Engine Fins IMPORTANT: Avoid damage! The engine is air-cooled and requires a large amount of air intake when running.
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Page 15: Service Transmission
SERVICE TRANSMISSION Replacing Fuel Filter Hydraulic Oil Use only 5W-50 or 15W-50 all synthetic oil. CAUTION: Avoid injury! Fuel vapors are explosive and Checking Transmission Oil Level flammable: 1.Park machine safely. (See Parking Safely in the Safety section.) •Do not smoke while handling fuel. 2.Remove hydraulic reservoir cap;... - Page 16 SERVICE TRANSMISSION NOTE: Total system capacity is approximately 4.7 L (5 qt) however rotating. some oil will remain in the wheel motors and lines. Approximately 6.Shut engine off. 3.3 L (3.5 qt) is required to refill to a safe operating level. 7.Lower the machine to the ground.
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Page 17: Service Mower
SERVICE MOWER Removing and Installing Traction Drive Belt MX18574 Picture Note: 48 in. deck shown. 1.Park machine safely. (See Parking Safely in the Safety section.) 3.Adjust to proper tension. The belt should deflect a maximum of 13mm 2.Remove mower deck belt guard. (0.5 in.) when a force of 4.5kg (10 lb) is applied to the center of the longest span (C). -
Page 18: Sharpening Blades
SERVICE MOWER Replacing Mower Blades CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. MX4897 Picture Note: Mower deck with side discharge used for illustration 2.Measure distance (A) between blade tip and flat ground surface. 3.Rotate blade 180°... - Page 19 SERVICE MOWER MX8333 • Keep original bevel (A) when grinding. • Blade should have 0.40 mm (1/64 in.) cutting edge (B) or less. • Balance blades before installing. Balancing Blades CAUTION: Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades 1.Clean blade.
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Page 20: Service Electrical
SERVICE ELECTRICAL IMPORTANT: Avoid damage! The clearance between the lower bearing and the housing is only 0.05 mm (0.002 in.). Do not force bearing into housing. 9.Install the spindle shaft (M), lower bearing (Q) and spacer (P) into the spindle housing (O). 10.Install the upper bearing (N). -
Page 21: Service Miscellaneous
SERVICE MISCELLANEOUS 3.Remove nut (A), bolt (B) and wheel assembly (C). Service Miscellaneous 4.Remove bearing sleeve (D), bearing retainer (E), roller bearing (F) from wheel. Filling Fuel Tank 5.Clean bushing and roller bearing; and pack with clean grease. 6.Install wheel assembly (C), roller bearing (F), bearing retainer (E), bearing sleeve (D), bolt (B) and nut (A). -
Page 22: Troubleshooting
When you have checked all the possible causes listed and you are still Engine Lacks Power Plugged air intake system. experiencing the problem, see your Great Dane servicing dealer. Plugged fuel filter. Improper type of fuel. Drain tank and fill Engine with correct fuel. - Page 23 Remove belt shields and check for debris Wheel motor problems. See your Great on sheaves. Dane servicing dealer. Check sheaves for proper alignment or damage. See your Great Dane servicing Machine Creeps With Needs control linkage adjustment. dealer. Engine Running and...
- Page 24 ASSEMBLY Preparing Machine for Storage Assembly 1.Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware. Check Engine Oil Level 2.Repair scratched or chipped metal surfaces to prevent rust. 1.Remove dipstick from tube by unscrewing it. Wipe it clean. 3.Clean under the deck and remove grass and debris from inside chute.
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Page 25: Specifications
When you order parts, your Great Dane dealer needs your machine serial number and engine serial number. These are the numbers that you recorded in the Product Identification section of this manual. - Page 26 SERVICE ELECTRICAL Service Electrical - 25...
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Page 27: Service Record Gd
SERVICE RECORD GD Service Record GD Record Service Dates Engine Oil and Filter Lubricate Air Cleaner Element Change Machine Clean/Replace Service Record GD - 26... -
Page 28: Frame Assembly
FRAME ASSEMBLY Frame Assembly - 27... - Page 29 FRAME ASSEMBLY ITEM PART NO DESCRIPTION D14107 PIN, COT .094 X .750 EXTP Y D14110 BOLT, 1/2-13 X 1.25 HEX 5 Y D14252 BOLT, 7/16-20 X 3 KAW. ENG. D18056 SPACER D18145 SHAFT KEY D18379 CLAMP, HOSE D18085 PULLEY D35027 WLDT, LH 36"...
- Page 30 ENGINE BED ASSEMBLY Engine Bed Assembly - 29...
- Page 31 ENGINE BED ASSEMBLY ITEM PART NO DESCRIPTION D12027 BRACKET, CLUTCH D14160 WASHER, .250 WIDE HEAVY FLAT Y D18379 CLAMP, HOSE TCA15316 ASSY, PUMP PULLEY W/SET SCREW TCU17047 LABEL, PATENT 200412 SWITCH, NEUTRAL 200417 BRACKET, NEUTRAL SWITCH D18076 BRG, FLG 1.00 X 1.25 X 1.00 GDA10036 PIVOT, PUMP IDLER MOUNTING D15032...
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Page 32: Pump Assembly
PUMP ASSEMBLY/PUMP COMPONENTS PUMP ASSEMBLY LH Pump RH Pump PUMP COMPONENTS Pump Assembly/Pump Components - 31... - Page 33 PUMP ASSEMBLY/PUMP COMPONENTS PUMP ASSEMBLY ITEM PART NO DESCRIPTION D18379 CLAMP, HOSE M86863 FTG, TUN 3/8 HOSE 200403 PLATE, PUMP ARM 200437 ASSY, SCAMPER PUMP 200455 HOSE, HYD 3/8 X 6.00 200456 HOSE, HYD 3/8 X 17.00 960601 WASHER, .313 MED SPRG LOCK Y 960701 WASHER, .313 REG FLAT Y 964003...
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Page 34: Wheel Motor Assembly
WHEEL MOTOR ASSEMBLY/BRAKE ASSEMBLY WHEEL MOTOR ASSEMBLY BRAKE ASSEMBLY Wheel Motor Assembly/Brake Assembly - 33... - Page 35 WHEEL MOTOR ASSEMBLY/BRAKE ASSEMBLY WHEEL MOTOR ASSEMBLY ITEM PART NO DESCRIPTION D12062 BRACKET, MOTOR MOUNT D14280 BOLT, 3/8-16 X 1 GR8 BLACK D18110 HUB, REAR WHEEL (18 X 8.5) D18311 MOTOR, HYDRAULIC WHEEL D38020 HOSE, HIGH PRESSURE HYDRO ASSY, BRAKE 960046 BOLT, 3/8-16 X 1.00 HEX 5 Y 964022...
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Page 36: Handle Assembly
HANDLE ASSEMBLY Handle Assembly - 35... - Page 37 HANDLE ASSEMBLY ITEM PART NO DESCRIPTION D14248 BUSHING, MACH .500 X .875 X .048 Y D38026 HANDLE, SCAMPER 180961 WASHER, .400 X 1.27 X .062 NYLON ASSY, INSTRUMENT PANEL ASSY, LH SCAMPER UPRIGHT ASSY, RH SCAMPER UPRIGHT 200443 ASSY, CONTROL LOCK HANDLE W/GRIP D33010 ROD, CONTROL LEVER PIVOT ASSY, LH CONTROL...
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Page 38: Control Handle Assembly
CONTROL HANDLE ASSEMBLY LH Control Handle Assembly RH Control Handle Assembly Control Handle Assembly - 37... - Page 39 CONTROL HANDLE ASSEMBLY ITEM PART NO DESCRIPTION AM103119 SWITCH, SEAT OVER RIDE (N.O.) D18013 BRG, FLG .500 X .625 X .500 BRNZ D33004 SPACER, .330 X .500 X .980 D38003 SPRING, TOR 1.00 X .062 Y 200407 WLDT, LH HANDLE MOUNT 200450 ASSY, OPERATOR PRESENCE HNDL (INCLUDES GRIP) 960026...
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Page 40: Instrument Panel Assembly
INSTRUMENT PANEL ASSEMBLY Instrument Panel Assembly - 39... - Page 41 INSTRUMENT PANEL ASSEMBLY ITEM PART NO DESCRIPTION D18090 SWITCH, TWO POSITION KEY 200542 CONSOLE, SCAMPER 136574 SWITCH, PTO ENGAGEMENT 180273 CABLE, CHOKE 48" 200543 WLDT, HANDLE BRACE 200411 HARNESS, WIRE - SCAMPER 200413 CABLE, THROTTLE - 49.5 960046 BOLT, 3/8-16 X 1.00 HEX 5 Y 964501 WASHER, .406 X .813 X .065 FLAT Y 967036...
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Page 42: Upright Assembly
UPRIGHT ASSEMBLY/HYDRAULIC TANK ASSEMBLY UPRIGHT ASSEMBLY HYDRAULIC TANK ASSEMBLY Upright Assembly/Hydraulic Tank Assembly - 41... - Page 43 UPRIGHT ASSEMBLY/HYDRAULIC TANK ASSEMBLY UPRIGHT ASSEMBLY ITEM PART NO DESCRIPTION D18047 KNOB, STAR 3/8-16 X 1.00 D18072 SPRING, EXT D32061 BRACKET, ADJUSTABLE HANDLE D35041 WLDT, LH SUPPORT BRACKET D35042 WLDT, RH SUPPORT BRACKET 960048 BOLT, 3/8-16 X 1.50 HEX 5 Y 960052 BOLT, 3/8-16 X 2.50 HEX 5 Y 964016...
- Page 44 36” DECK ASSEMBLY 36” Deck Assembly - 43...
- Page 45 36” DECK ASSEMBLY ITEM PART NO DESCRIPTION D13024 SPACER, 1.500X1.000X.510 D13055 NUT, 7/8-14 D14107 PIN, COT .094 X .750 EXTP Y D18055 WASHER, BLADE D18060 PIN, DISCHARGE CHUTE D18077 SPRING, DISCHARGE CHUTE D18084 PULLEY, SPLINE SPINDLE OFFSET D23040 J-BOLT, 3/8-16 X 7.88 D33062 KEEPER, SPRING 200547...
- Page 46 48” DECK ASSEMBLY 48” Deck Assembly - 45...
- Page 47 48” DECK ASSEMBLY ITEM PART NO DESCRIPTION D13024 SPACER, 1.500X1.000X.510 D13055 NUT, 7/8-14 D14107 PIN, COT .094 X .750 EXTP Y D14237 BOLT, 3/8-16X5.00 TAP D18055 WASHER, BLADE D18060 PIN, DISCHARGE CHUTE D18077 SPRING, DISCHARGE CHUTE D18083 PULLEY, V-BELT 5.75 DRIVE PNTS D18084 PULLEY, SPLINE SPINDLE OFFSET D23040...
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Page 48: Spindle Assembly
SPINDLE ASSEMBLY Spindle Assembly - 47... - Page 49 SPINDLE ASSEMBLY ITEM PART NO DESCRIPTION 200041 Spindle Assembly - Includes items 2, 3, 4, 5, 6, 14 200046 Ball Bearing 200042 Housing 200044 Spacer - 1.000 x 1.250 x 2.772 200043 Shaft, Spindle 200045 Bolt, 3/8-16 x 1.25 Rib D13055 Nut, Pulley (Special) Pulley, Cutter Housing - See Mower Assembly Pages...
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Page 50: Front Wheel Assembly
DECK TENSIONER ASSEMBLY/FRONT WHEEL ASSEMBLY DECK TENSIONER ASSEMBLY 36” & LH 48” DECK RH 48” DECK TENSIONER ONLY FRONT WHEEL ASSEMBLY Deck Tensioner Assembly/Front Wheel Assembly - 49... - Page 51 DECK TENSIONER ASSEMBLY/FRONT WHEEL ASSEMBLY DECK TENSIONER ASSEMBLY ITEM PART NO DESCRIPTION D13023 BUSHING, .380 X 1.00 X .410 Y D15032 WLDT, IDLER ARM D18032 IDLER PULLEY, ENG TO CUTTER DE D18076 BRG, FLG 1.00X1.25X1.00 GDA10036 PIVOT, IDLER MOUNTING, WELDMEN 424390 SNAP RING, 1.00 X .042 EXT 960052...
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Page 52: Decal Locations
DECAL LOCATIONS Decal Locations - 51... - Page 53 DECAL LOCATIONS STOP PULL PUSH HYDRO CAUTION 2. 200420 BEFORE OPERATING 3. GDU10256 READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS WARNING ADVERTENCIA To avoid injury Para evitar ser 1. TCU16481 from rotating lesionado por las belts, keep all correas en movimiento, mantener todos los shields and escudos y protectores...