Mercury 115 Pro XS FourStroke Manuals

Manuals and User Guides for Mercury 115 Pro XS FourStroke. We have 3 Mercury 115 Pro XS FourStroke manuals available for free PDF download: Operation Maintenance Warranty Installation Manual, Operation Maintenance Installation Warranty Manual, Operation, Maintenance And Installation Manual

Mercury 115 Pro XS FourStroke Operation Maintenance Warranty Installation Manual

Mercury 115 Pro XS FourStroke Operation Maintenance Warranty Installation Manual (159 pages)

Brand: Mercury | Category: Outboard Motor | Size: 7 MB

Table of Contents

Table of Contents
7
Warranty Information
11
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Mercury Jet Products Limited Warranty
12
Year Limited Warranty against Corrosion
15
Warranty Coverage and Exclusions
17
U.S. EPA Emissions Limited Warranty
19
Emission Control System Components
19
California Emissions Limited Warranty
20
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
22
Emission Certification Star Label
23
Warranty Policy-Australia and New Zealand
24
Global Warranty Charts Outboard and Jets
28
General Information
33
Boater's Responsibilities
33
Before Operating Your Outboard
33
Boat Horsepower Capacity
33
High-Speed and High-Performance Boat Operation
34
Propeller Selection
34
Outboard Remote Control Models
36
Remote Steering Notice
37
Lanyard Stop Switch
37
Protecting People in the Water
40
Passenger Safety Message - Pontoon Boats and Deck Boats
40
Wave and Wake Jumping
42
Impact with Underwater Hazards
43
Exhaust Emissions
44
Selecting Accessories for Your Outboard
46
Safe Boating Recommendations
46
Recording Serial Number
48
Specifications
49
80 Jet Optimax Specifications
50
Component Identification
51
Component Identification
52
Transporting
53
Trailering Boat/Outboard
53
Fuel and Oil
54
Fuel Recommendations
54
Fuel Requirements
55
Fuel Additives
55
Avoiding Fuel Flow Restriction
55
Low Permeation Fuel Hose Requirement
55
EPA Pressurized Portable Fuel Tank Requirements
56
Fuel Demand Valve (FDV) Requirement
56
Mercury Marine's Pressurized Portable Fuel Tank
56
Oil Recommendation
57
Filling Oil Injection System
58
Filling Fuel Tank
60
Features and Controls
61
Remote Control Features
61
Warning System
61
Power Trim and Tilt
63
Trim Tab Adjustment
67
Operation
68
Important Information
68
Prestarting Check List
69
Operating in Freezing Temperatures
69
Operating in Saltwater or Polluted Water
69
Operating at High Elevations
70
Setting Trim Angle While Running Engine at Idle Speed
70
Engine Break-In
70
Starting the Engine
71
Gear Shifting
73
Stopping the Engine
74
Jet Drive Operation
74
Outboard Care
83
EPA Emissions Regulations
83
Inspection and Maintenance Schedule
84
Flushing the Cooling System
87
Top Cowl Removal and Installation
87
Cleaning Care for Top Cowl
88
Flywheel Cover Removal and Installation
88
Side Panel Removal and Installation
89
Oil Injection System
90
Fuel System
93
Steering Link Rod Fasteners
95
Fuse Replacement
96
Corrosion Control Anode
97
Battery Inspection
98
Battery Information (All Batteries Including DTS)
98
Propellers
99
Spark Plug Inspection and Replacement
102
Compressor Air Intake Filter
104
Alternator Belt Inspection
105
Lubrication Points
105
Lubrication Points
107
Checking Power Trim Fluid
109
Gearcase Lubrication
110
Storage
112
Storage Preparation
112
Fuel System
112
Protecting Internal Engine Components
114
Protecting External Outboard Components
114
Gearcase
114
Jet Drive
114
Positioning Outboard for Storage
114
Battery Storage
115
Owner Service Assistance
116
Local Repair Service
116
Service Away from Home
116
Parts and Accessories Inquiries
116
Service Assistance
116
Ordering Literature
119
Troubleshooting
121
Starter Motor will Not Crank the Engine
121
Engine will Not Start
121
Engine Runs Erratically
121
Performance Loss
122
Battery will Not Hold Charge
122
Jet Application Troubleshooting
122
Outboard Installation
124
Mercury Marine Validated Engine Mounting Hardware
124
Accessories Mounted to the Transom Clamp Bracket
124
Important Information
128
Boat Horsepower Capacity
128
Start in Gear Protection
129
Fuel System
129
Installation Specifications
131
Lifting the Outboard
131
Steering Cable - Starboard Side Routed Cable
132
Determining Recommended Outboard Mounting Height
134
Determining the Mounting Height of the Outboard Jet
135
Drilling Outboard Mounting Holes
137
Fastening the Outboard to the Transom
138
Electrical, Fuel Hose, Flush Hose, and Control Cables
143
Oil Injection Set-Up
156
Trim in Pin
157
Maintenance Log
159

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Mercury 115 Pro XS FourStroke Operation Maintenance Installation Warranty Manual

Mercury 115 Pro XS FourStroke Operation Maintenance Installation Warranty Manual (141 pages)

Brand: Mercury | Category: Outboard Motor | Size: 6 MB

Table of Contents

Table of Contents
7
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Warranty Information
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Year Limited Warranty against Corrosion
12
Warranty Coverage and Exclusions
15
U.S. EPA Emissions Limited Warranty
16
Emission Control System Components
16
California Emissions Limited Warranty
17
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
20
Emission Certification Star Label
20
Warranty Policy-Australia and New Zealand
21
Global Warranty Charts Outboard and Jets
26
Boater's Responsibilities
31
Before Operating Your Outboard
31
Boat Horsepower Capacity
31
General Information
31
High-Speed and High-Performance Boat Operation
32
Outboard Remote Control Models
32
Remote Steering Notice
33
Outboard Mounting Notice
33
Propeller Selection
34
Lanyard Stop Switch
35
Protecting People in the Water
37
Passenger Safety Message - Pontoon Boats and Deck Boats
38
Wave and Wake Jumping
39
Impact with Underwater Hazards
40
Exhaust Emissions
41
Selecting Accessories for Your Outboard
43
Safe Boating Recommendations
43
Recording Serial Number
45
Specifications 75-115
46
Specifications 115 Pro XS
47
Component Identification
49
Transporting
50
Trailering Boat/Outboard
50
Fuel Recommendations
51
Fuel and Oil
51
Fuel Additives
52
Avoiding Fuel Flow Restriction
52
Quick Disconnect Fuel Hose Fitting
52
Low Permeation Fuel Hose Requirement
53
EPA Pressurized Portable Fuel Tank Requirements
53
Fuel Demand Valve (FDV) Requirement
54
Mercury Marine's Pressurized Portable Fuel Tank
54
Filling Fuel Tank
55
Engine Oil Recommendations
56
Checking and Adding Engine Oil
56
Remote Control Features
59
Warning System
59
Features and Controls
59
Power Trim and Tilt
61
Important Information
65
Operation
65
Operating in Freezing Temperatures
66
Operating in Saltwater or Polluted Water
66
Operating at High Elevations
66
Effects of Elevation and Weather on Performance
66
Setting Trim Angle While Running Engine at Idle Speed
67
Operating in Shallow Water
67
Engine Break-In Procedure
68
Starting the Engine
68
Gear Shifting
71
Stopping the Engine
71
Outboard Care
72
EPA Emissions Regulations
72
Inspection and Maintenance Schedule
73
Maintenance Schedule Decal (75-115)
76
Flushing the Cooling System
77
Top Cowl Removal and Installation
78
Cleaning Care for Top and Bottom Cowls
79
Flywheel Cover Removal and Installation
80
Cleaning Care for the Powerhead (Saltwater Use)
80
Battery Inspection
81
Fuel System
81
Corrosion Control Anode
83
Propeller Replacement
84
Spark Plug Inspection and Replacement
87
Fuse Replacement
89
Lubrication Points
90
Checking Power Trim Fluid
93
Changing Engine Oil
93
Gearcase Lubrication
96
Storage Preparation
98
Protecting External Outboard Components
98
Storage
98
Protecting Internal Engine Components
99
Gearcase
99
Positioning Outboard for Storage
99
Battery Storage
99
Starter Motor will Not Crank the Engine
100
Engine will Not Start
100
Engine Runs Erratically
100
Troubleshooting
100
Performance Loss
101
Battery will Not Hold Charge
101
Service Assistance
102
Owner Service Assistance
102
Ordering Literature
104
Mercury Marine Validated Engine Mounting Hardware
106
Accessories Mounted to the Transom Clamp Bracket
106
Outboard Installation
106
Important Information
110
Boat Horsepower Capacity
110
Start in Gear Protection
111
Selecting Accessories for Your Outboard
111
Fuel System
111
Installation Specifications
116
Determining Recommended Outboard Mounting Height
117
Drilling Outboard Mounting Holes
118
Lifting Outboard
119
Shipping Bracket Removal
120
Steering Cable - Starboard Side Routed Cable
121
Fastening the Outboard to the Transom
122
Steering Link Rod Fasteners (if Equipped)
127
Electrical, Fuel Hose, and Control Cables
129
Trim in Pin
140
Maintenance Log
141

Mercury 115 Pro XS FourStroke Operation, Maintenance And Installation Manual

Mercury 115 Pro XS FourStroke Operation, Maintenance And Installation Manual (129 pages)

Brand: Mercury | Category: Outboard Motor | Size: 6 MB

Table of Contents

Read this Manual Thoroughly
3
Safety Alerts
3
California Proposition
4
Warranty Message
4
Copyright and Trademark Information
5
Table of Contents
7
Important Safety Information
11
Boater's Responsibilities
11
Boat Horsepower Capacity
11
Exhaust Emissions
11
Outboard Mounting Notice
14
Outboard Remote Control Models
14
Remote Steering Notice
15
Lanyard Stop Switch
15
Staying Safe Around the Outboard
18
Safe Operating Practices
18
Impact with Underwater Hazards
24
General Information
27
Specifications 75-115 Fourstroke
27
Specifications 75-115 Seapro
28
Specifications 115 Pro XS
29
Lithium-Ion Cranking Battery Requirements
30
Component Identification
31
Propeller Selection
31
Recording Serial Number
32
Selecting Outboard Accessories
33
Outboard Installation
35
Important Installation Information
35
Mercury Marine Validated Outboard Mounting Hardware
35
Transom Fastening Hardware
36
Accessories Mounted to the Transom Clamp Bracket
36
Fuel System
39
Transom Cutout and Mounting Holes
40
Checking Boat Transom Construction
44
Installing the Outboard
44
Steering Link Rod Installation
49
Rigging the Engine
50
Battery Cable Connections
59
Trim in Pin
60
Transporting
63
Aquatic Invasive Species (AIS)
63
Trailering the Boat and Outboard
63
Fuel and Oil
65
Fuel Requirements
65
Fuel Additives
66
Fuel Demand Valve (FDV) Requirement
66
Fuel Tank
67
Low Permeation Fuel Hose Requirement
68
Quick-Disconnect Fuel Hose Fitting
69
Engine Oil Recommendations
70
Checking and Adding Engine Oil
70
Features and Controls
73
Remote Control Features
73
Warning System
73
Power Trim and Tilt
75
Trim Tab Adjustment
78
Operation
81
Engine Break-In Procedure
81
Important Daily Inspection before each Use
81
Prestarting Checklist
81
Starting the Engine
82
Gear Shifting
84
Stopping the Engine
85
Operating at High Elevations
85
Operating in Freezing Temperatures
85
Operating in Saltwater or Polluted Water
86
Operating in Shallow Water
86
Setting Trim Angle While Running Engine at Idle Speed
87
Fuel Supply Module Priming Procedure
87
Maintenance
91
EPA Emissions Regulations
91
Cleaning Care Recommendations
92
Top Cowl Removal and Installation
94
Flywheel Cover Removal and Installation
95
Inspection and Maintenance Schedule
95
Maintenance Schedule Decal Icons
98
Maintenance Schedule Decal
99
Battery Inspection
99
Flushing the Cooling System
99
Corrosion Control Anode
100
Engine Oil and Filter
101
Fuel System
104
Gearcase Lubrication
106
Lubrication Points
107
Checking Power Trim Fluid
109
Propeller Replacement
110
Propeller Bore Sleeve Inspection-If Equipped
112
Spark Plug Inspection and Replacement
113
Transom Tightness Inspection
115
Storage
117
Storage Preparation
117
Protecting the Fuel System
117
Protecting External Outboard Components
117
Protecting Internal Engine Components
118
Gearcase
118
Positioning Outboard for Storage
118
Battery Storage
118
Troubleshooting
121
Effects of Elevation and Weather on Performance
121
Fuse Replacement
121
Starter Motor will Not Crank the Engine
122
Engine will Not Start
122
Engine Runs Erratically
123
Performance Loss
123
Battery will Not Hold Charge
124
Owner Service Assistance
125
Identification Records
125
Service Assistance
125
Ordering Literature
127
Maintenance Log
129

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