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ZPrinter 650
Z Corporation ZPrinter 650 Manuals
Manuals and User Guides for Z Corporation ZPrinter 650. We have
2
Z Corporation ZPrinter 650 manuals available for free PDF download: Hardware Manual, Troubleshooting Manual
Z Corporation ZPrinter 650 Hardware Manual (99 pages)
Brand:
Z Corporation
| Category:
3D Printers
| Size: 17.21 MB
Table of Contents
Hardware Manual
1
Change History
3
Table of Contents
4
1 Zprinter 650 Overview
7
New Features
7
Specifications
7
Computer/System Requirements
8
Recommended System
8
How 3D Printing Works
8
Printing Process Diagram
10
Important Terms
10
Zprinter 650 Components
12
System Exterior
12
Printer Interior
13
Post-Processing Unit (PPU) Interior
14
Printer Storage
15
Post-Processing Unit (PPU) Storage
16
Zprinter 650 Rear View
17
Service Station
18
Parking Caps
19
Carriage, Print Heads, and Pogo Pins
20
Front View
20
Top Inside View
21
LCD Menu and Control Knob (Control Panel)
22
Control Knob Operations
22
LCD Menu Overview
22
Accessories Kit
23
Where to Go for more Information
23
2 Setup and Print the Build
25
Overview to Printing Speed, Part Strength, and Part Accuracy
25
Overview - Part Orientation
25
Parts Containing an Opening or Hollow Area
26
Parts Containing Overhangs
26
Parts Containing Cylindrical Features
26
Zprint/Zedit Installation
27
Zedit
27
Open a Part in Zprint
27
Zprint Main Window
28
Check or Change the Default Printer Settings
28
Check the Default Powder Settings
30
Create a New Powder Type
30
Transform the Part in Zprint
30
Fixtures
32
Create a Fixture for an Entire Part
33
Create a Fixture for a Portion of a Part
34
Check the Build Layers for Errors or a Collision
35
Check the Build Settings
35
Prepare the Build Area
36
Print the Build
37
Dry the Part
39
Automatic Powder Removal
39
Fine Powder Removal
40
The Next Step
41
3 Routine Cleaning
42
Vacuum Excess Powder
42
Empty the Debris Separator
43
Clean the Parking Caps
44
Clean the Fast Axis Rails and Carriage
47
Clean the Service Station
48
Example - Dirty Service Station
48
Example - Clean Service Station
49
Cleaning Procedure
49
4 Post-Processing with Z-Bond
52
Preparation
52
Using the Post-Processing Unit
53
Post-Processing Using the Dipping Method
54
Post-Processing Using the Drizzle Method
54
5 Additional Operations
56
The Printer Status Dialog
56
Ready to Print
56
Not Ready to Print
57
Change Print Head(S)
58
Add Binder
61
Add Powder to the Feeder
62
Add Cleaning Solution
63
Replace the Waste Tray
63
Position Build Piston (Build Bed)
64
Cover
64
6 Printer Maintenance
65
Fast Axis Bearing Lubrication
65
Piston Screw Lubrication
66
Slow Axis Bearing Lubrication
68
Replace the Carbon Filter
69
Clean the Alignment Sensor Window
70
Clean the Fast Axis Pulleys
71
Clean the Slow Axis Rails and Pulleys
71
Clean the Spreader Roller
76
Printer Storage Preparation
76
7 Troubleshooting the Zprinter 650
77
Try this First
78
Problems Powering up
79
Print Head Errors/ Weak Parts
80
Try this First
80
Alignment Errors
82
Motion Errors - Fast Axis
83
Motion Errors - Slow Axis
85
Network Errors - Cannot Connect to Printer
87
Network Errors - Packet Timeout
88
Part Quality Issues - General
88
Part Colors Do Not Match PC Monitor Colors
88
Parts Broken after Automatic Depowdering
88
Part Quality Issues - Streaky or Striped Parts, Delamination
90
Part Quality Issues - Bad Surface Finish
91
Bad Horizontal Surface Finish
91
Bad Vertical Surface Finish
91
Miscellaneous Problems
92
Vacuum Has Low/No Suction
92
Binder Cartridge Is Full but Zprint Indicates Empty
93
Error Codes and Messages - Background Details
94
Additional Information
95
Materials
95
Service
95
Calling for Service
95
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Z Corporation ZPrinter 650 Troubleshooting Manual (68 pages)
Brand:
Z Corporation
| Category:
3D Printers
| Size: 5.78 MB
Table of Contents
Preface
3
Notices
5
Symbols
6
Table of Contents
7
Print Head and Pogo Issues: Print Head, Pogo and Alignment Issues
10
1003: I2C Read Failed for Head X
10
1004: Head X Fire Voltage Failed
11
1006: Head X Temperature too High
12
1007: Head X Current too High
13
1009: Head Fire Voltage Stuck
14
1010: Invalid Head Temperature
15
3011: SEQUENCER: Error in DPC, Flags
16
40006: AUTOALIGN: Weak Sensor Reading
17
40007 AUTOALIGN: Alignment of Axis X Failed
18
40008: AUTOALIGN: Can't Pick Reference Head
19
40800: Head X Check Failed
20
60400: FPGA: Comm Error on Pogo Card
21
60501: POGOPOWERSPI: Timed out
22
60502: POGO POWER: Read Error
23
60520: HP11 COMMANDSPI: Timed out
24
10040: POGOSTATUSSPI: Timed out
24
Motion Errors: Axis Problems
27
2301(0): MOVER: Axis 0 Destination out of Range
27
2303(0): MOVER: Axis 0 Excessive Position Error
28
2303(1): MOVER: Axis 1 Excessive Position Error
29
2305(0): MOVER: Axis 0 Didn't Settle
30
2305(1): MOVER: Axis 1 Didn't Settle
31
2400(0): REZERO: Axis 0 Can't Find End of Travel
32
2400(1): REZERO: Axis 1 Can't Find End of Travel
33
3012: SEQUENCER: Spurious Interrupt
34
3013: SEQUENCER: Timed out Finishing Swath
35
43000: SEQUENCER: Missed Position
36
60300: REZERO: Fast Axis Length out of Tolerance
37
60301: REZERO: Slow Axis Length out of Tolerance
38
Spread Issues: Problems with Spreading Powder Efficiently
40
Spread Not Smooth
40
Feeder Is Not Dispensing Enough Powder (Short Spreading Figure 21)
41
5001: POWDER: no more Feed
42
60100: Feeder Timeout
43
40204: TI: Build Piston Driver Overload
44
Powder Handling: Issues with Depowering, Auto Gross De-Powdering, Vacuum
46
Front/Rear Overflow Is Full or Not Emptying
46
Build Bed will Not Empty
47
No/Light Suction on User Hose
48
De-Powdering Chamber Is Full of Powder While De-Powdering
49
No Compressed Air or Not Enough Compressed Air
49
Powder Is Seeping out of Printer
50
Boot Failure and Inverter Issues: Printer will Not Come Online
51
60200: LOWLEVEL: 15V Supply Voltage out of Tolerance
51
61300: INVERTER: Bad Version Number
51
61301: Timeout Waiting for SPI Bus
52
61302: INVERTER: Comm Error
52
61305: INVERTER: Heater Driver over Temp
52
61308: INVERTER: Line under Voltage
53
Blank Illuminated LCD
53
Net Init Failed
53
Boot Failure: no Power
54
Communication and Software Errors: Errors that Are Caused by Communication and Software Problem
55
Packet Timeout: Printer Not Found: before Printing
55
Packet Timeout: Printer Not Found: While Printing
56
1905: LAYERS: Layer Is too Big
56
3900: SOCKETS: Can't Initialize Winsock Interface
56
Fluids: Fluid Leaks Within the Printer
57
Service Station Is Full of Fluid
57
Binder on Top Deck
57
Binder Leaking from Bottom of Printer
57
Air in Lines
58
Software Says the Binder Reservoir Is Empty
58
Sensors and Switches: Errors that Are Related to the Zprinter's Sensors and Switches
59
Top Cover Open
59
1008: Head Cover Open
59
Heater Is Not Coming up to Temperature
59
Miscellaneous Errors: Errors that Do Not Fall into any Other Category
60
3202: Monitor Thread Took too Long
60
Appendix
61
Appendix A: Cleaning the Alignment Sensor
61
Appendix A: Cleaning the Alignment Sensor (Cont.)
62
Appendix B: Understanding and Troubleshooting the Zprinter 650 Load Cell
63
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