Z Corporation Z810 Color 3D Printer Manuals

Manuals and User Guides for Z Corporation Z810 Color 3D Printer. We have 1 Z Corporation Z810 Color 3D Printer manual available for free PDF download: System User Manual

Z Corporation Z810 System User Manual

Z Corporation Z810 System User Manual (152 pages)

Brand: Z Corporation | Category: 3D Printers | Size: 12.23 MB

Table of Contents

® Z 810 Colord Printer User Manual

2
- Table of Contents
  2
- 1 Introduction
  
  7
  - Overview
    7
  - How It Works
    8
  - Figure 1: the Printing Process
    8
  - Figure 2: the Shelling Andi
    9
  - Figure 3: Illustration Ofz C
    10
- 2 System Components
  
  11
  - Z810 Printer Components
    11
    
    Z810 3D Printer
    11
    
    Figure 4: Z810 3D Printer
    12
    
    Figure 5: Z810 3D Printer
    13
    
    Figure 6: Z810 3D Printerc
    14
    
    Z810 Carriage Assembly
    14
    
    Figure 7: Z810 3D Printers
    15
    
    Z810 Service Station
    15
    
    Figure 8: Z810 3D Printerc
    16
    
    Z810 Rear Connector Panel
    16
    
    Figure 9: Z810 3D Printerc
    17
    
    Z810 Printer Control Panel
    17
    
    Figure 10: Zf8 Powder Feeder
    18
    
    ZF8 Powder Feeder
    18
    
    Figure 11: Zf8 Powder Feeder
    19
    
    ZF8 Rear Connector Panel
    19
  - Zd8 Depowdering Unit
    20
  - Figure 12: Zd8 Depowdering
    21
    
    Air Curtain
    22
    
    Figure 13: Zd8 Air Curtains
    22
    
    Figure 14: Zd8 Control Panel
    23
    
    ZD8 Control Panel
    23
    
    Figure 15: Zd8 Powderc
    24
    
    Figure 16: Zd8 Cart
    24
    
    Powder Collection Drawer
    24
    
    ZD8 Cart
    24
  - Despatch Lbb Forced Convection Oven (Option)
    25
- 3 Quick Start Guide
  
  26
  - Printer Preparation
    26
  - Setting up the Build
    28
  - Transferring the Part to the Depowdering Unit
    29
  - Z Corporation Service (781) 852-5050 / (887) 88-ZCORP
    29
    
    Depowdering the Part
    30
    
    Finish Part
    31
    
    Part Setup, Orientation, and Print Settings
    31
    
    Set-Up and Post-Processing
    31
    
    Transfer to Oven
    31
    
    User Tips
    31
    
    Gross and Fine Depowdering
    32
    
    Oven Dry the Part
    32
    
    Part Infiltration
    32
    
    When Using a Z-Snap or Z-Max Epoxy
    32
    
    When Using Z-Bond Resin
    32
- 4 Preparing the Z810 3D Printer
  
  33
  - Replacing the Build Pallet
    33
  - Cleaning the Service Station
    33
  - Greasing the Fast Axis
    34
  - Fast Axi
    34
  - Oil Slow Axis
    35
    
    Slow Axis Path
    35
    
    Snowplows
    35
  - Fill Bed
    36
  - Remove Powder from Overflow Chute
    36
  - Checking Powder Levels
    37
  - Level
    37
  - Check Fluid Levels
    38
    
    Binder Containers
    38
    
    Check Waste Container
    39
    
    Zc3 Wash Fluid Container
    40
- 5 Using Zprint Software
  
  41
  - Open or Import the File
    41
  - Orienting the Part
    41
    
    Part Containing an Opening or Hollow Area
    41
    
    Part Containing Overhangs
    42
  - Checking Build Settings
    42
    
    Anisotropic Scaling Values
    43
    
    Powder Settings
    43
    
    Saturation Values
    44
  - Printing the Build
    45
  - Figure 17: Printing Statusd
    45
- 6 Removing the Part
  
  46
  - Set Times
    46
  - Gross Depowdering
    47
  - Transfering the Parts to the Depowdering Station
    49
  - Post Processing Tools
    53
- 7 Depowdering the Part
  
  55
  - Changing Air Nozzles
    55
- 8 Infiltrants
  
  58
  - Using Z-Max Epoxy
    58
  - Using Z-Bond Cyanoacrylate
    60
    
    Curing Information
    60
    
    General Application Notes
    60
    
    Safety Precautions
    60
    
    Spraying Instructions
    60
  - Using Z-Snap Epoxy
    61
    
    Clean up
    61
    
    Curing Information
    61
    
    General Application Notes
    61
    
    Mixing Instructions
    61
  - Using Paraplast X-Tra Wax
    62
    
    Curing Information
    62
    
    General Application Notes
    62
    
    Safety Precautions
    62
- 9 Applications
  
  63
  - Gluing Multi-Pieced Parts
    64
  - Painting Parts
    65
  - Polyester Resin
    66
  - Electroplating
    67
  - Water Transfer Printing
    68
  - Investment Casting
    71
  - Flexible Parts
    73
  - Thermoforming
    74
  - Rtv Molding
    76
- 10 Changing and Aligning the Print Heads
  
  82
  - Changing the Print Heads
    82
  - Aligning the Print Heads
    85
- 11 Changing Material Systems
  
  92
  - Using Zcast 500 Powder
    95
    
    General Information
    95
    
    Using Zcast on Your Z810 3D Printer
    95
    
    Loading Zcast into the Z810 3D Printer
    96
    
    Post Processing Zcast Parts
    96
    
    Setting up Zcast Builds
    96
    
    Disposal
    97
    
    Material Ordering
    97
    
    Questions and Support
    97
    
    Recycling
    97
    
    Storage
    97
  - Using Zp250 Powder
    98
    
    Machine Setup
    98
    
    Software Setup
    98
    
    Part Removal and Post Processing
    100
    
    Infiltration Addendum
    102
- 12 Maintenance
  
  103
  - Change Zc3 Wash Fluid
    103
  - Flush System with Distilled Water
    105
  - Clean under Gantry
    108
  - Oil Slow Axis Rail
    109
  - Clean Fan Filter
    109
  - Axi Rail
    109
  - Clean Spreader Roller
    110
  - Cleaning the Squeegee Squirters
    111
  - Bleeding Air from the Fluid System
    112
  - Clean Powder Screen on the Zf8 Powder Feeder
    113
  - Empty Powder Drawer on the Zd8 Depowdering Unit
    113
- 13 Z810 System Details
  
  115
  - Symbols Used
    115
  - System Specifications
    115
  - Material Storage Precautions
    116
  - Error Codes
    116
- 14 Index
  
  122
® Zcast Direct Metal Casting

126
- 1 Introduction
  
  128
- Appendix I - Zcast Design Guide
  
  128
- 2 Cautions & Warnings
  
  129
  - Caution
    129
  - Warning
    129
- 3 Zcast Advantages
  
  130
  - The Materials
    130
  - Design Freedom
    130
- 4 Locating a Foundry
  
  131
  - Foundry Trial Parts
    131
- 5 Designing with Zcast - Mold Design
  
  132
  - Sources of Mold Design Information
    132
  - Selecting a Design Method
    132
  - Direct pour
    133
  - Shell Method
    133
  - Combination Method
    134
  - Designing Molds in Your CAD System
    134
  - Direct pour
    135
  - Shell Method
    135
  - Combination Method
    136
  - Printing Your Model
    136
  - Conclusion
    136
- 6 Design Techniques with Zcast
  
  137
  - Direct Gating
    137
  - Mold Parts Larger than Build Volume
    137
  - Shelling Your Mold
    137
  - Stiffening Ribs
    137
  - Venting
    138
  - Venting Cores
    139
  - Venting the Mold
    139
  - Parting Lines
    140
  - Depowderability - Fixed Vs. Removable Cores
    140
  - Mating Surfaces
    141
  - Geometry Guidelines
    141
  - Wall Thickness Guidelines
    142
  - Pouring Sleeves & Risers
    142
  - Chills
    142
  - Printing
    142
  - Machine Settings
    143
  - Degassing and Filtering Metal
    143
- 7 Mold Preparation
  
  145
  - Mold Wash
    145
  - Bake
    145
  - Final Depowder
    145
  - Clamp
    145
  - Pour
    145
- 8 Pouring Metal
  
  146
  - Metal Types
    146
- 9 Material Handling
  
  146
  - Storage
    146
  - Disposal
    146
  - Powder Recycling
    147
- 10 Finishing
  
  147
  - De-Molding
    147
  - Secondary Operations
    147
  - Ovens
    147
- 11 Foundry Consumables
  
  148
  - Sand Casting Glossary
    149
  - Cope and Drag
    149
  - Cores
    149
  - Core Prints
    149
  - Pouring Cup
    150
  - Sprue
    150
  - Well
    150
  - Runners
    150
  - Ingates
    151
  - Risers
    151
- 12 Conclusion
  
  152

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