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Z Corporation Z 406 Industrial 3D Printer Manuals
Manuals and User Guides for Z Corporation Z 406 Industrial 3D Printer. We have
2
Z Corporation Z 406 Industrial 3D Printer manuals available for free PDF download: User Manual
Z Corporation Z 406 User Manual (157 pages)
3D Color Printer
Brand:
Z Corporation
| Category:
3D Printers
| Size: 9.38 MB
Table of Contents
® Z 406D Color Printer User Manual
2
Table of Contents
2
1 Your Z406 System
8
Introduction
8
Overview
8
How It Works
9
Figure 1. the Printing Process
9
Figure 2: the Z406 3D Printer Shelling and Infrastructure Features
10
Figure 3: Illustration of Z406 System Print Orientations
11
The Parts of the Z406 3D Printer
12
Figure 4: the Z406 3D Printer
12
The Parts on the Printer Assembly and Gantry
13
Figure 5: Gantry and Printer Assembly
13
Z406 System Components
14
Figure 6: Z406 System Components
14
Printing a Part Overview
15
Step 1: Preparing the 3D Printer
15
Step 2: Importing the File
15
Step 3: Printing the Part
15
Useful Tips
15
Part Setup and Post-Processing
15
Part Infiltration
16
2 Preparing the Z406 3D Printer
18
Hardware Controls
18
Figure 7: Z406 Control Panel
18
Preparing the 3D Printer
19
Filling the Feed Box with Powder
20
Cleaning the Service Station
24
Figure 8: Service Station Detail
24
Checking Fluid Levels
26
Checking Powder Overflow bin
27
Putting the Machine Online
28
3 Using Zprint Software
29
Open or Import the File
29
Orienting the Part
30
Part Containing an Opening or Hollow Area
30
Part Containing Overhangs
30
Checking Build Settings
31
Powder Settings
32
Printing the Build
33
4 Post Processing the Part
34
Removing the Finished Part
34
Depowdering the Part
35
Zd4I Depowderer Detail
36
Zd4 Depowderer Detail
39
Using the External Vacuum Bag Liner
42
Drying the Part
45
Starch and Plaster Parts
45
Zcast Parts
45
Post Processing Tools
46
5 Infiltrating the Part
49
Using Z-Max Tm Epoxy
49
Using Z-Bond Cyanoacrylate
51
Using Z-Snap Epoxy
52
Using Paraplast X-Tra Wax
53
6 Applications
54
Gluing Multi-Piece Parts
55
Painting Parts
56
Polyester Resin
57
Electroplating
58
Water Transfer Printing
59
Investment Casting
62
Flexible Parts
64
Thermoforming
65
Rtv Molding
67
7 Maintenance
73
Changing the Print Heads
74
Aligning the Print Heads
76
Color Alignment
82
Flushing the Binder
84
Greasing the Fast Axis
84
Greasing the Slow Axis
85
Oiling the Snowplows
86
Clean under the Gantry
86
Greasing the Piston Screws
87
Replacing the Scraper Blade
88
8 Changing the Binder Supply
91
9 Changing Material System
92
Using Zcast Powder
97
General Information
97
Using Zcast on Your Z406 3D Printer
97
Loading Zcast into the Z406 3D Printer
99
Setting up Zcast Builds
99
Post Processing Zcast Parts
99
Material Ordering
99
Recycling
100
Storage
100
Disposal
100
Questions and Support
100
Using Zp250 Powder
100
Machine Setup
100
Software Setup
101
Part Removal and Post Processing
103
Infiltration Addendum
105
10 Troubleshooting
106
The Binder Solution Is Being Applied in Erratic Stripes
106
The Software Freezes During Use
106
Thin Planar Parts Are Warping
106
Nothing Happens When I Try to Print
106
My Starch-Based Parts Are Unusually "Cakey
107
Parts Are Unusually Weak or Crumbly
107
Air Entered the Fluid Lines
108
Communication Errors between Print Head and Printer
109
11 Z406 System Details
110
Description of Rear I/O Panel
110
12 Symbols Used
111
System Specifications
112
Material Storage Precautions
113
Error Codes
113
13 Index
117
® Zcast 501 Direct Metal Casting
120
1 Introduction
122
Appendix I
122
2 General Safety
123
Safety Precautions
123
Safety Symbols
123
Safety Instructions
124
3 Zcast Advantages
128
The Material
128
Design Freedom
128
4 Locating a Foundry
130
Foundry Trial Parts
130
5 Designing with Zcast - Mold Design
131
Sources of Mold Design Information
131
Selecting a Design Method
132
Direct Pour
132
Shell Method
132
Combination Method
133
Designing Molds in Your CAD System
134
Direct Pour Method
134
Shell Method
135
Combination Method
136
Printing Your Model
136
Conclusion
136
6 Design Techniques with Zcast Patterns
137
Direct Gating
137
Mold Parts Larger than Build Volume
137
Shelling Your Mold
137
Stiffening Ribs
138
Venting
138
Venting Cores
139
Venting the Mold
140
Parting Lines
143
Depowderability - Fixed Vs. Removable Cores
144
Mating Surfaces
144
Geometry Guidelines
145
Wall Thickness Guidelines
145
Pouring Sleeves & Risers
146
Chills
146
Printing
146
Machine Settings
147
Degassing and Filtering Metal
147
7 Mold Preparation
149
Mold Wash
149
Bake
149
Final Depowder
149
Seal
149
Clamp
150
Pour
150
8 Pouring Metal
151
Metal Types
151
9 Material Handling
152
Storage
152
Disposal
152
Powder Recycling
152
10 Finishing
153
De-Molding
153
Secondary Operations
153
Ovens
153
11 Foundry Consumables
154
Sand Casting Glossary
155
Cope and Drag
155
Cores
155
Core Prints
155
Pouring Cup
156
Sprue
156
Well
156
Runners
156
Ingates
157
Risers
157
12 Conclusion
157
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Z Corporation Z 406 User Manual (70 pages)
color 3d printer
Brand:
Z Corporation
| Category:
3D Printers
| Size: 1.98 MB
Table of Contents
Table of Contents
2
1 Your Z406 System
6
Introduction
6
Overview
6
How It Works
7
Figure 1. the Printing Process
7
Figure 2: the Z406 System Shelling and Infrastructure Features
8
Figure 3: Illustration of Z406 System Print Orientations
9
The Parts of the Z406 3D Printer
10
Figure 4: the Z406 3D Printer
10
The Parts on the Printer Assembly and Gantry
11
Figure 5: Gantry and Printer Assembly
11
Z406 System Components
12
Figure 6: Z406 System Components
12
Step 1: Importing the File
13
Step 2: Preparing the 3D Printer
13
Step 3: Printing the Part
13
2 Preparing the Z406 System to Print
14
Hardware Controls
14
Preparing the 3D Printer
15
Filling the Feed Box with Powder
16
Cleaning the Service Station
18
Checking Fluid Levels
20
Checking Powder Overflow bin
21
Putting the Machine Online
22
3 Setting up the Build
23
Open or Import the File
23
Orienting the Part
24
Part Containing an Opening or Hollow Area
24
Part Containing Overhangs
24
Checking Build Settings
25
Powder Settings
26
Printing the Build
27
4 Post Processing the Part
28
Removing the Finished Part
28
Depowdering the Part
29
Drying the Part
30
Starch and Plaster Parts
30
Zcast Parts
30
Infiltrating the Part
31
Using Z Corp. Recommended Resin
31
5 Advanced User Features
32
Orientation for Speed
32
Orientation for Strength
32
Orientation to Prevent Warping
32
6 Maintenance
33
Changing the Print Heads
33
Aligning the Print Heads
36
Color Alignment
42
Flushing the Binder
44
Oiling the Fast Axis
44
Oiling the Snowplows (for Non-Zcast Powder Users)
45
Clean under the Gantry
45
Oil Slow Axis Front Rail (for Zcast Powder Users)
46
Replacing the Scraper Blade (for Zcast Powder Users)
47
Changing the Binder Supply
48
Changing Material System
49
7 Troubleshooting
54
The Binder Solution Is Being Applied in Erratic Stripes
54
The Software Freezes During Use
54
Thin Planar Parts Are Warping
54
Nothing Happens When I Try to Print
54
My Starch-Based Parts Are Unusually "Cakey
55
Parts Are Unusually Weak or Crumbly
55
Printer Looks Like It Is Printing, but Is Not Laying down Binder55
55
8 Z406 System Details
56
Description of Rear I/O Panel
56
Symbols Used
57
System Specifications
58
Material Storage Precautions
59
Error Codes
59
9 Index
69
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