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YASKAWA CIMR-MX1S manual available for free PDF download: Instructions Manual
YASKAWA CIMR-MX1S Instructions Manual (215 pages)
Super Energy-saving Medium-voltage Matrix Converter
Brand:
YASKAWA
| Category:
Media Converter
| Size: 3.16 MB
Table of Contents
Safety Information
3
Safety Precautions
4
Warning Information and Position
7
Warranty Information
8
Before Reading this Manual
9
Table of Contents
10
1 Handling Matrix Converters
15
Introduction to Fsdrive-MX1S Series Matrix Converters
16
Fsdrive-MX1S Models
16
Confirmation Upon Delivery
17
Checks
17
Nameplate Information
17
Product Description
19
Fsdrive-MX1S Series Matrix Converter
19
Configuration
19
Dimensions and Mass
22
Checking and Controlling the Installation Site
24
Installation Site
24
Controlling the Ambient Temperature
25
Protecting the Matrix Converter from Foreign Matter
25
Transportation and Installation
26
Transporting the Fsdrive-MX1S Series Matrix Converter
26
Side-By-Side Installation
26
Installing an Matrix Converter on a Floor
27
2 Wiring
29
Standard Wiring
30
Terminals
32
Wiring Main Circuit Terminals
33
Main Circuit Terminals
33
Applicable Wire Sizes and Crimp Terminals
34
Wiring the Main Circuits
35
Wiring Control Circuit Terminals
37
Control Circuit Terminal Layout and Specifications
37
Applicable Wire Sizes
39
Control Circuit Wiring Precautions
39
Connector for Personal Computer
40
Specifications
40
Connection Cable
40
Cable Connections to Matrix Converter Terminals
41
Wiring Check
42
Checks
42
3 Digital Operator and Modes
43
Digital Operator
44
Digital Operator Display
44
Digital Operator Keys
44
Modes
46
Matrix Converter Modes
46
Switching Modes
47
Drive Mode
48
Quick Programming Mode
49
Advanced Programming Mode
50
Autotuning Mode
52
Fault History Mode
53
4 Trial Operation
54
Trial Operation Flowchart
55
Trial Operation Procedures
56
Inspecting and Retightening Screws and Bolts
56
Measuring Transformer Insulation Resistance
56
Turning on the Control Power
56
Checking the Display Status
56
Basic Settings
57
Control Method Settings
58
Turning on the Medium-Voltage Power Supply
58
Autotuning
59
Making Application Settings
60
Checking No-Load Operation
61
Checking Loaded Operation
61
Checking and Recording User Constants
61
Making Adjustments
62
5 User Constants
64
User Constant Descriptions
65
Description of User Constant Tables
65
User Constant Tables
66
A: Setup Settings
67
Application Constants: B
71
Autotuning Constants: C
76
Reference Constants: D
81
Motor Constants: E
83
PLC Constants: F
86
Terminal Function Constants: H
87
Protection Function Constants: L
97
N: Special Adjustments
105
Digital Operator Constants: O
106
Factory Settings: y
108
T: Motor Autotuning
109
U: Monitor Constants
110
6 Constant Settings by Function
120
Frequency Reference
120
Selecting the Frequency Reference Source
120
Run Command
122
Selecting the Run Command Source
122
Stopping Methods
123
Selecting the Stopping Method When a Stop Command Is Sent
123
Using the DC Injection Brake
126
Using an Emergency Stop
127
Acceleration and Deceleration Characteristics
128
Setting Acceleration and Deceleration Times
128
Preventing the Motor from Stalling During Acceleration (Stall Prevention During Accelera- Tion Function)6-13
131
Adjusting Frequency References
133
Adjusting Analog Frequency References
133
Operation Avoiding Resonance (Jump Frequency Function)
134
Speed Limit (Frequency Reference Limit Function)
136
Limiting Maximum Output Frequency
136
Limiting Minimum Frequency
136
Improved Operating Efficiency
137
Reducing Motor Speed Fluctuation (Slip Compensation Function)
137
Compensating for Insufficient Torque at Startup and Low-Speed Operation
139
Stabilizing Speed (Speed Feedback Detection Function)
141
Machine Protection
142
Limiting Motor Torque (Torque Limit Function)
142
Using Frequency Detection: L4-01 to L4-04
143
Detecting Motor Torque
146
Motor Overload Protection
150
Setting Motor Protection Operation Time
151
Limiting Motor Rotation Direction
152
Continuing Operation
153
Restarting Automatically after Power Is Restored
153
Speed Search
154
Input Terminal Functions
160
Temporarily Switching Operation between Digital Operator and Control Circuit Terminals
160
Blocking Matrix Converter Outputs (Baseblock Commands)
161
Raising and Lowering Frequency References Using Contact Signals (UP/DOWN)
162
Jog Frequency Operation Without Forward and Reverse Commands (FJOG/RJOG)
163
Stopping the Matrix Converter by Notifying Peripheral Device Errors to the Matrix Converter (External Fault Function)
165
Output Terminal Functions
166
Monitor Constants
168
Using the Analog Monitor Constants
168
Digital Operator Functions
171
Setting Digital Operator Functions
171
Prohibiting Writing Constants from the Digital Operator
172
Individual Functions
173
Performing Speed Control with PG
173
7 Troubleshooting
176
Protective and Diagnostic Functions
177
Fault Detection and Alarm Detection
177
Drive Faults
178
Cell Faults
182
LED Indicators on the Controller and CCB (Cell Control Board) (for Reference)
183
Operation Errors
185
Errors During Autotuning
186
Troubleshooting
188
If Constants Cannot be Set
188
If the Motor Does Not Operate
189
If the Direction of the Motor Rotation Is Reversed
190
If the Motor Does Not Put out Torque or if Acceleration Is Slow
191
If the Motor Operates Higher than the Reference
191
If the Slip Compensation Function Has Low Speed Precision
191
If There Is Low Speed Control Accuracy at High-Speed Rotation in Open-Loop Vector Control Method
192
If the Motor Overheats
192
If There Is Mechanical Oscillation
192
If the Torque Generated for the Motor Is Insufficient (Insufficient Power)
193
If the Motor Rotates Even When Matrix Converter Output Is Stopped
193
If Output Frequency Does Not Rise to Frequency Reference
194
8 Maintenance and Inspection
195
Warranty Period
197
Daily Inspection
197
Periodic Inspection
198
Periodic Maintenance of Parts
203
Spare Parts
204
Models and Number of Cooling Fans Mounted in an Fsdrive-MX1S Series Matrix Converter
206
Cooling Fan Replacement Procedure
207
Removing and Remounting a Power Cell
208
Memory Backup Battery Replacement Procedure
210
9 Specifications
211
Fsdrive-MX1S Standard Specifications
212
Specifications by Model
212
Revision History
214
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