Yamaha VX110 Sport WaveRunner 2006 Manuals

Manuals and User Guides for Yamaha VX110 Sport WaveRunner 2006. We have 2 Yamaha VX110 Sport WaveRunner 2006 manuals available for free PDF download: Service Manual, Owner's/Operator's Manual

Yamaha VX110 Sport WaveRunner 2006 Service Manual (347 pages)

Yamaha WaveRunner Service manual

Brand: Yamaha | Category: Boat | Size: 14.55 MB

Table of Contents

9
- Lit-18616
  2
- Specifications
  2
- How to Use this Manual
  3
- Current:
  6
- Periodic Inspection and
  6
- Table of Contents
  9
- Chapter 1
  
  10
  - Engine Serial Number
    10
  - HULL IDENTIFICATION NUMBER (H.l.n.)
    10
  - Identification Numbers
    10
  - Jet Pump Unit Serial Number
    10
  - PRIMARY L.D. NUMBER
    10
  - Fire Prevention
    11
  - Parts, Lubricants, and Sealants
    11
  - Safety While Working
    11
  - Self-Protection
    11
  - Ventilation
    11
  - Good Working Practices
    12
  - Disassembly and Assembly
    13
  - Special Service Tools
    14
    
    Measuring
    14
    
    Removal and Installation
    16
Table of Contents

21
- Chapter 2
  
  23
  - General Specifications
    23
  - Maintenance Specifications
    24
    
    Engine
    24
    
    Hull and Hood
    27
    
    Jet Pump Unit
    27
    
    Current:
    28
    
    Electrical
    28
  - Tightening Torques
    31
    
    Fuel System
    31
    
    Specified Torques
    31
    
    General Torque
    36
  - Cable and Hose Routing
    37
Insp Adj

49
- Chapter 3
  
  50
  - Maintenance Interval Chart
    50
  - Periodic Service
    51
    
    Control System
    51
    
    Steering Cable Inspection and Adjustment
    51
    
    Steering Column Inspection
    51
    
    Throttle Cable Inspection and Adjustment
    53
    
    Shift Cable Inspection and Adjustment (Deluxe Model Only)
    54
    
    Trolling Speed Inspection
    55
    
    Fuel Line Inspection
    56
    
    Fuel System
    56
    
    Power Unit
    57
    
    Valve Clearance Adjustment
    57
    
    Water Separator Inspection
    57
    
    Current:
    63
    
    Engine Oil Level Check
    63
    
    Engine Oil Change - Using Oil Changer
    65
    
    Air Filter Element Clean
    67
    
    Spark Plug Inspection
    69
    
    Battery Inspection
    71
    
    Electrical
    71
    
    Impeller Inspection
    74
    
    Jet Pump Unit
    74
    
    Water Inlet Strainer Inspection
    74
    
    Bilge Pump
    75
    
    Bilge Strainer Inspection
    75
    
    Drain Plug Inspection
    75
    
    General
    75
    
    Lubrication Points
    75
Table of Contents

77
- Chapter 4
  
  78
  - Exploded Diagram
    78
  - Fuel Tank and Fuel Pump Module
    78
  - Removal and Installation Chart
    78
  - Service Points
    81
    
    Check Valve Inspection
    81
    
    Fuel Hose Disconnection
    81
    
    Fuel Pump Module Removal
    81
    
    Fuel Hose Inspection
    82
    
    Fuel Pump Filter Inspection
    82
    
    Fuel Sender Inspection
    82
    
    Fuel Tank Inspection
    82
    
    Fuel Hose Connect
    83
    
    Fuel Pump Module Installation
    83
  - Fuel Injection System
    84
    
    Exploded Diagram
    84
    
    Removal and Installation Chart
    84
  - Throttle Body Assembly and Intake Manifold
    87
    
    Exploded Diagram
    87
    
    Removal and Installation Chart
    87
    
    Electrical System
    89
    
    Fuel Hose Clamps Removal
    89
    
    Fuel Hose Disconnection
    89
    
    Hose Clamps Installation
    89
    
    Service Points
    89
    
    Fuel Line Inspection
    90
    
    Fuel Hose Connection
    91
    
    Fuel Hose Installation (Replacing with New Fuel Hose)
    91
    
    Accelerator Position Sensor Inspection
    92
    
    Fuel Injectors Inspection
    92
    
    Throttle Body Assembly Inspection
    92
    
    Intake Assembly Installation
    93
    
    Air Filter Case Assembly Installation
    94
    
    Fuel Pressure Measurement
    94
Table of Contents

97
- Chapter 5
  
  100
  - Engine Unit
    100
  - Exploded Diagram
    100
  - Removal and Installation Chart
    100
  - Service Points
    103
    
    Compression Pressure Measurement
    103
    
    Engine Mount Inspection
    105
    
    Engine Unit Removal
    105
    
    Shim Removal
    105
    
    Coupling Clearance Inspection
    106
  - Exhaust Pipes 1 and 2
    107
    
    Exploded Diagram
    107
    
    Removal and Installation Chart
    107
  - Exhaust Manifold
    110
    
    Exploded Diagram
    110
    
    Removal and Installation Chart
    110
  - Oil Tank
    111
    
    Exploded Diagram
    111
    
    Oil Tank Removal
    111
    
    Removal and Installation Chart
    111
    
    Service Points
    111
    
    Oil Strainer Inspection
    117
    
    Oil Tank Installation
    117
  - Oil Pump
    120
    
    Exploded Diagram
    120
    
    Removal and Installation Chart
    120
    
    Oil Pump Installation
    122
    
    Oil Strainer Inspection
    122
    
    Service Points
    122
  - Reduction Drive Gear
    123
    
    Exploded Diagram
    123
    
    Removal and Installation Chart
    123
    
    Bearing Removal
    127
    
    Drive Coupling Removal
    127
    
    Drive Shaft Removal
    127
    
    Service Points
    127
    
    Drive Shaft Inspection
    128
    
    Oil Pump Drive Shaft Inspection
    128
    
    Bearing Installing
    129
    
    Drive Coupling Installation
    131
    
    Drive Shaft Installation
    131
  - Generator and Starter Motor
    132
    
    Exploded Diagram
    132
    
    Removal and Installation Chart
    132
    
    Flywheel Magneto Removal
    137
    
    Service Points
    137
    
    Starter Clutch Inspection
    137
    
    Flywheel Magneto Installation
    139
  - Camshafts
    140
    
    Exploded Diagram
    140
    
    Camshaft Removal
    142
    
    Removal and Installation Chart
    142
    
    Service Points
    142
    
    Camshaft Inspection
    146
    
    Camshaft Sprockets Inspection
    148
    
    Timing Chain Tensioner Inspection
    148
    
    Camshaft Installation
    149
  - Cylinder Head
    153
    
    Cylinder Head Removal
    153
    
    Exploded Diagram
    153
    
    Removal and Installation Chart
    153
    
    Cylinder Head Inspection
    155
    
    Cylinder Head Installation
    156
    
    Exploded Diagram
    158
    
    Removal and Installation Chart
    158
    
    Valve Removal
    160
    
    Valve Inspection
    161
    
    Valve Spring Inspection
    161
    
    Valve Guide Inspection
    163
    
    Valve Guide Replacement
    163
    
    Valve Seat Inspection
    165
    
    Valve Seat Reface
    166
    
    Valve Installation
    168
  - Crankcase
    170
    
    Exploded Diagram
    170
    
    Removal and Installation Chart
    170
    
    Crankcase Disassembly
    174
    
    Service Points
    174
    
    Crankcase Inspection
    175
    
    Timing Chain Inspection
    175
    
    Crankcase Assembly
    176
  - Connecting Rods and Pistons
    179
    
    Removal and Installation Chart
    179
    
    Connecting Rod and Piston Removal
    181
    
    Service Points
    181
    
    Cylinder and Piston Inspection
    182
    
    Piston Ring Inspection
    183
    
    Piston Pin Inspection
    185
    
    Connecting Rod Inspection
    186
    
    Connecting Rod and Piston Installation
    188
  - Crankshaft
    192
    
    Exploded Diagram
    192
    
    Removal and Installation Chart
    192
    
    Crankshaft Inspection
    193
    
    Crankshaft Removal
    193
    
    Service Points
    193
    
    Crankshaft Installation
    196
  - Cooling Water Hose
    197
    
    Exploded Diagram
    197
    
    Removal and Installation Chart
    197
Pump Chapter 6 Jet Pump Unit

199
- Chapter 6
  
  201
  - Intake Grate and Ride Plate
    201
    
    Exploded Diagram
    201
    
    Removal and Installation Chart
    202
  - Jet Pump Unit
    202
  - Reverse Gate (Deluxe Model Only)
    204
    
    Exploded Diagram
    204
    
    Removal and Installation Chart
    204
  - Jet Thrust Nozzle, Impeller Duct, and Impeller Housing 1
    205
    
    Exploded Diagram
    205
    
    Removal and Installation Chart
    205
  - Impeller Duct and Drive Shaft
    207
    
    Drive Shaft Removal
    209
    
    Service Points
    209
    
    Drive Shaft Inspection
    210
    
    Impeller Inspection
    210
    
    Drive Shaft Installation
    211
    
    Transom Plate and Hoses
    214
    
    Bilge Hose Inspection
    216
    
    Bilge Strainer Inspection
    216
    
    Cooling Water Hose Inspection
    216
    
    Service Points
    216
  - Bearing Housing
    217
    
    Removal and Installation Chart
    218
    
    Driven Coupling Removal and Installation
    220
    
    Intermediate Drive Shaft Removal
    220
    
    Service Points
    220
    
    Bearing and Intermediate Drive Shaft Inspection
    221
    
    Bearing Removal
    221
    
    Driven Coupling Inspection
    221
    
    Bearing and Oil Seals Installation
    222
    
    Intermediate Drive Shaft Installation
    223
Table of Contents

225
- Chapter 7
  
  228
  - Electrical Components
    228
  - Fuse Box
    229
    
    Exploded Diagram
    229
    
    Removal and Installation Chart
    229
    
    Exploded Diagram
    230
    
    Removal and Installation Chart
    234
  - Electrical Analysis
    236
    
    Digital Tester
    236
    
    Inspection
    236
    
    Low Resistance Measurement
    237
    
    Peak Voltage Measurement
    237
    
    Peak Voltage Adapter
    238
    
    Test Harness
    238
  - Ignition System
    239
    
    Wiring Diagram
    239
    
    Ignition Spark
    241
    
    Ignition System Peak Voltage
    242
    
    Battery
    244
    
    Fuse
    244
    
    Spark Plugs
    244
    
    Engine Stop Switch
    245
    
    Ignition Coil
    245
    
    Engine Temperature Sensor
    246
    
    Sensor Assembly
    246
    
    Thermoswitch (Engine)
    247
    
    Thermoswitch (Exhaust)
    248
    
    Main and Fuel Pump Relay
    249
    
    Electronic Control Throttle Valve Relay
    250
    
    Throttle Position Sensor
    251
    
    Accelerator Position Sensor
    253
    
    Cam Position Sensor
    256
    
    Slant Detection Switch
    257
  - Fuel Control System
    258
    
    Wiring Diagram
    258
    
    Electric Fuel Pump
    260
    
    Fuel Sender
    260
    
    Accelerator Position Sensor
    261
    
    Fuel Injector
    261
    
    Main and Fuel Pump Relay
    261
    
    Oil Pressure Switch
    261
    
    Remote Control Unit (Deluxe Model Only)
    261
    
    Slant Detection Switch
    261
    
    Thermoswitch (Engine)
    261
    
    Thermoswitch (Exhaust)
    261
    
    Throttle Position Sensor
    261
  - Starting System
    262
    
    Wiring Diagram
    262
    
    Battery
    264
    
    Fuses
    264
    
    Start Switch
    264
    
    Wiring Connections
    264
    
    Accelerator Position Sensor
    265
    
    Remote Control Unit (Deluxe Model Only)
    265
    
    Starter Relay
    265
    
    Throttle Position Sensor
    265
    
    Starter Motor
    266
    
    Armature Inspection
    268
    
    Service Points
    268
    
    Brush Holder Inspection
    269
    
    Starter Motor Front Cover Inspection
    269
  - Charging System
    270
    
    Wiring Diagram
    270
    
    Battery
    271
    
    Fuse
    271
    
    Lighting Coil
    271
    
    Rectifier/Regulator
    271
  - Off Throttle Steering System
    272
    
    Wiring Diagram
    272
    
    Accelerator Position Sensor
    274
    
    Ecm
    274
    
    Pickup Coil
    274
    
    Steering Sensor
    274
    
    Throttle Position Sensor
    274
  - Indication System
    275
    
    Wiring Diagram
    275
    
    Battery
    277
    
    Buzzer
    277
    
    Ecm
    277
    
    Engine Temperature Sensor
    277
    
    Fuse
    277
    
    Main and Fuel Pump Relay
    277
    
    Remote Control Unit (Deluxe Model Only)
    277
    
    Thermoswitch (Engine)
    277
    
    Thermoswitch (Exhaust)
    277
    
    Multifunction Meter
    278
    
    Multifunction Meter Removal
    278
    
    Oil Pressure Switch
    278
    
    Display Function (Sport Model Only)
    279
    
    Display Function (Deluxe Model Only)
    280
    
    Speedometer Display
    281
    
    Fuel Level Meter Display and Fuel Warning Indicator
    282
    
    Hour Meter Display
    282
    
    Low Oil Pressure Warning Indicator
    282
    
    Tachometer Display
    282
    
    Voltage Meter Display
    282
    
    Check Engine Warning Indicator
    283
    
    Overheat Warning Indicator
    283
    
    Diagnostic Display
    284
  - Remote Control System (Deluxe Model Only)
    285
    
    Remote Control System
    285
    
    Wiring Diagram
    285
    
    Low-Rpm Mode Indicator
    286
    
    Yamaha Security System Indicator
    286
    
    Checking the Remote Control Transmitter
    287
    
    Transmitter Registration
    289
    
    Replacing of the Transmitter Battery
    290
Hull Hood Chapter 8 Hull and Hood

292
- Handlebar
  294
  - Service Points
    299
- Chapter 8
  
  299
  - Handlebar Assembly Installation
    299
  - Handlebar Inspection
    299
  - Handlebar Switch Inspection
    299
  - Service Points
    303
    
    Rivet Installation
    303
  - Engine Hatch Cover
    304
    
    Exploded Diagram
    304
    
    Removal and Installation Chart
    304
    
    Damper Stopper Inspection (Deluxe Model Only)
    306
    
    Service Points
    306
    
    Exploded Diagram
    307
    
    Removal and Installation Chart
    307
    
    Glove Compartment Assembly Installation
    308
    
    Service Points
    308
  - Shift Lever (Deluxe Model Only)
    309
    
    Exploded Diagram
    309
    
    Removal and Installation Chart
    309
  - Hoses
    310
    
    Exploded Diagram
    310
    
    Removal and Installation Chart
    310
    
    Cooling Water Pilot Outlet Installation
    312
    
    Grommet Installation
    312
    
    Service Points
    312
    
    Ventilation Hose Assembly Installation
    312
  - Steering Column
    313
    
    Exploded Diagram
    313
    
    Removal and Installation Chart
    313
    
    Service Points
    315
    
    Steering Column Inspection
    315
  - Hull Hood
    315
  - Remote Control Cables and Speed Sensor Lead
    316
    
    Exploded Diagram
    316
    
    Removal and Installation Chart
    316
    
    Remote Control Cables Inspection
    319
    
    Service Points
    319
    
    Steering Cable (Jet Pump End) Installation
    319
    
    Steering Cable Stopper Installation
    319
    
    Remote Control Cables Adjustment
    320
    
    Shift Cable (Jet Pump End) Installation (Deluxe Model Only)
    320
    
    Shift Cable (Shift Lever End) Installation (Deluxe Model Only)
    320
  - Seat and Hand Grip
    321
    
    Exploded Diagram
    321
    
    Removal and Installation Chart
    321
    
    Seat Lock Assembly Inspection
    323
    
    Service Points
    323
  - Exhaust System
    324
    
    Exploded Diagram
    324
    
    Removal and Installation Chart
    324
    
    Exhaust Component Parts Sub-Assembly
    327
    
    Exhaust System Inspection
    327
    
    Service Points
    327
    
    Operating
    336
- Chapter 9 Connecting the Communication Cable to the Watercraft
  
  336
  - Top View
    336
  - Trouble Analysis
    337
    
    Trouble Analysis Chart
    337
    
    Self-Diagnosis
    341

Yamaha VX110 Sport WaveRunner 2006 Owner's/Operator's Manual (136 pages)

Brand: Yamaha | Category: Boat | Size: 7.07 MB

General and Safety 1

4
- Table of Contents
  4
- Features and Functions
  4
- Maintenance and Care
  4
- Identification Numbers
  
  6
- Emission Control Information
  
  8
- Important Labels
  
  11
  - Label Location
    11
  - Warning Labels
    12
  - Other Labels
    14
- Safety Information
  
  15
  - Limitations on Who May Operate the Watercraft
    15
  - Cruising Limitations
    16
  - Operation Requirements
    17
  - Recommended Equipment
    19
  - Hazard Information
    20
  - Watercraft Characteristics
    20
  - Water-Skiing
    22
- Rules of the Road
  
  24
  - Steering and Sailing Rules
    24
  - Stand-On Vessel
    24
  - Give-Way Vessel
    24
  - Rules When Encountering Vessels
    25
  - Other Special Situations
    26
  - Reading Buoys and Other Markers
    26
  - Sailing Vessel Right-Of-Way
    26
  - Narrow Channels and Bends
    26
  - Fishing Vessel Right-Of-Way
    26
- To Get more Boating Safety Information
  
  28
  - United States Coast Guard
    28
  - Other Sources
    28
  - Watercraft Education and Training
    28
- Enjoy Your Watercraft Responsibly
  
  29
Features and Functions

30
- Operation
  30
- Location of Main Components
  
  31
- Operation of Controls and Other Functions
  
  35
  - Seat
    35
  - Hood
    36
  - Fuel Tank Filler Cap
    36
  - Remote Control Transmitter (for VX110 Deluxe)
    37
  - Engine Stop Switch
    38
  - Engine Shut-Off Switch
    39
  - Start Switch
    39
  - Throttle Lever
    40
  - Cooling Water Pilot Outlet
    40
  - Steering System
    41
  - Shift Lever (for VX110 Deluxe)
    42
  - Handgrip
    43
  - Yamaha Engine Management System (YEMS)
    44
  - Yamaha Security System/Low-RPM Mode (for VX110 Deluxe)
    44
  - Multifunction Meter
    47
  - Fuel Meter
    48
  - Hour Meter/Voltmeter
    49
  - Check Engine Warning Indicator
    49
  - Fuel Warning Indicator
    50
  - Oil Pressure Warning Indicator
    50
  - Engine Overheat Warning Indicator
    51
    
    Storage Compartments
    53
  - Front Storage Compartment
    53
  - Glove Compartment
    54
Operation

55
- Fuel and Oil
  
  56
  - Gasoline
    56
  - Engine Oil
    58
  - Filling the Fuel Tank
    58
- Pre-Operation Checks
  
  59
  - Pre-Operation Check List
    59
  - Pre-Operation Check Points
    60
  - Engine Compartment
    60
  - Hull and Deck
    60
  - Fuel Level
    61
  - Engine Oil Level
    62
  - Stern Drain Plug
    65
  - Fire Extinguisher
    66
  - Jet Unit
    69
  - Engine Shut-Off Cord (Lanyard)
    69
- Operation
  
  71
  - Engine Break-In
    71
  - Launching the Watercraft
    72
  - Starting the Engine
    73
  - Stopping the Engine
    75
  - Leaving the Watercraft
    75
- Operating Your Watercraft
  
  76
  - Getting to Know Your Watercraft
    76
  - Learning to Operate Your Watercraft
    76
  - Riding Watercraft with Passengers
    77
  - Starting the Watercraft
    78
  - Starting from a Dock
    79
    
    Boarding and Starting in Deep Water
    80
  - Boarding Alone
    80
  - Boarding with Passengers
    81
    
    Capsized Watercraft
    83
    
    Turning the Watercraft
    85
    
    Stopping the Watercraft
    87
    
    Beaching the Watercraft
    88
    
    Docking the Watercraft
    88
    
    Reverse on Waterways (for VX110 Deluxe)
    89
    
    Rough Water Operation
    89
- Post-Operation Checks
  
  90
- Transporting
  
  92
Maintenance and Care

93
- Storage
  
  94
  - Flushing the Cooling System
    94
  - Lubrication
    96
  - Fuel System
    97
  - Battery
    98
  - Cleaning the Watercraft
    99
- Maintenance and Adjustments
  
  100
  - Owner's/Operator's Manual and Tool Kit
    102
  - Periodic Maintenance Chart
    103
  - Inspecting the Fuel System
    104
  - Changing the Engine Oil
    105
  - Checking the Air Filter Element
    107
  - Inspecting the Jet Thrust Nozzle Angle
    107
  - Inspecting the Shift Cable (for VX110 Deluxe)
    108
  - Inspecting and Adjusting the Throttle Cable
    108
  - Cleaning and Adjusting the Spark Plugs
    109
  - Lubrication Points
    111
  - Inspecting the Battery
    113
  - Adjusting the Fuel Injection System
    115
  - Checking the Trolling Speed
    115
    
    Replacing the Fuses
    116
  - Specifications
    117
Troubleshooting and Emergency Procedures

119
- Troubleshooting and
  119
- Troubleshooting
  
  120
  - Troubleshooting Chart
    120
- Emergency Procedures
  
  122
  - Cleaning the Jet Intake and Impeller
    122
  - Jumping the Battery
    124
  - Connecting the Jumper Cables
    125
  - Towing the Watercraft
    126
  - Submerged Watercraft
    127
- Appendix
  
  129
  - Limited Warranty
    130

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha VX110 Sport WaveRunner 2006 Manuals

Yamaha VX110 Sport WaveRunner 2006 Service Manual (347 pages)

Table of Contents

Table of Contents

Chapter 1

Table of Contents

Chapter 2

Insp Adj

Chapter 3

Table of Contents

Chapter 4

Table of Contents

Chapter 5

Pump Chapter 6 Jet Pump Unit

Chapter 6

Table of Contents

Chapter 7

Hull Hood Chapter 8 Hull and Hood

Chapter 8

Chapter 9 Connecting the Communication Cable to the Watercraft

Yamaha VX110 Sport WaveRunner 2006 Owner's/Operator's Manual (136 pages)

Table of Contents

General and Safety 1

Identification Numbers

Emission Control Information

Important Labels

Safety Information

Rules of the Road

To Get more Boating Safety Information

Enjoy Your Watercraft Responsibly

Features and Functions

Location of Main Components

Operation of Controls and Other Functions

Operation

Fuel and Oil

Pre-Operation Checks

Operation

Operating Your Watercraft

Post-Operation Checks

Transporting

Maintenance and Care

Storage

Maintenance and Adjustments

Troubleshooting and Emergency Procedures

Troubleshooting

Emergency Procedures

Appendix

Related Products

Yamaha Categories