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2009 YZF-R1Y
Yamaha 2009 YZF-R1Y Manuals
Manuals and User Guides for Yamaha 2009 YZF-R1Y. We have
2
Yamaha 2009 YZF-R1Y manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 2009 YZF-R1Y Service Manual (526 pages)
Motorcycle
Brand:
Yamaha
| Category:
Motorcycle
| Size: 26.14 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
Symbols
5
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
13
Instrument Functions
17
Important Information
24
Preparation for Removal and Disassembly
24
Replacement Parts
24
Gaskets, Oil Seals and O-Rings
24
Lock Washers/Plates and Cotter Pins
24
Bearings and Oil Seals
25
Circlips
25
Checking the Connections
26
Handling the Electronic Parts
27
Special Tools
28
Specifications
37
General Specifications
38
Engine Specifications
39
Chassis Specifications
46
Electrical Specifications
49
Tightening Torques
52
General Tightening Torque Specifications
52
Engine Tightening Torques
53
Chassis Tightening Torques
57
Lubrication Points and Lubricant Types
61
Engine
61
Chassis
63
Lubrication System Chart and Diagrams
64
Engine Oil Lubrication Chart
64
Lubrication Diagrams
66
Cooling System Diagrams
82
Cable Routing
86
Periodic Checks and Adjustments
111
Introduction
114
Periodic Maintenance
114
Periodic Maintenance Chart for the Emission Control System
114
General Maintenance and Lubrication Chart
115
CHECKING the FUEL LINE (Primary Injector)
117
CHECKING the FUEL LINE (Secondary Injector)
117
Checking the Spark Plugs
117
Adjusting the Valve Clearance
118
Synchronizing the Throttle Bodies
122
Checking the Throttle Body Joints
123
Checking the Crankcase Breather Hose
124
Checking the Exhaust System
124
Checking the Air Induction System
125
Replacing the Air Filter Element
125
Adjusting the Clutch Cable Free Play
126
Checking the Brake Fluid Level
126
Checking the Brake Operation
126
Adjusting the Front Disc Brake
127
Checking the Front Brake Pads
127
Adjusting the Rear Disc Brake
128
Checking the Rear Brake Pads
128
Bleeding the Hydraulic Brake System
129
Checking the Front Brake Hoses
130
Checking the Rear Brake Hose
130
Checking the Tires
130
Checking the Wheels
130
Adjusting the Drive Chain Slack
132
Checking the Swingarm Operation
132
Checking the Wheel Bearings
132
Checking and Adjusting the Steering Head
133
Lubricating the Drive Chain
133
Adjusting the Shift Pedal
135
Checking the Chassis Fasteners
135
Checking the Sidestand
135
Checking the Steering Damper
135
Lubricating the Brake Lever
135
Lubricating the Clutch Lever
135
Lubricating the Pedal
135
Adjusting the Front Fork Legs
136
Checking the Front Fork
136
Checking the Sidestand Switch
136
Lubricating the Sidestand
136
Adjusting the Rear Shock Absorber Assembly
137
Checking the Rear Shock Absorber Assembly
137
Checking the Connecting Arm and Relay Arm
139
Checking the Engine Oil Level
139
Changing the Engine Oil
140
Measuring the Engine Oil Pressure
141
Checking the Coolant Level
142
Checking the Cooling System
142
Changing the Coolant
143
Adjusting the Rear Brake Light Switch
145
Adjusting the Throttle Cable Free Play
145
Checking and Lubricating the Cables
145
Checking the Front Brake Light Switch
145
Checking and Charging the Battery
146
Checking the Fuses
146
Lubricating the Rear Suspension
146
Replacing the Headlight Bulbs
146
Adjusting the Headlight Beams
147
Chassis
149
General Chassis
153
General Chassis
156
Front Wheel
169
Rear Wheel
175
Front Brake
183
Rear Brake
197
Rear Brake
199
Front Fork
214
Steering Head
222
Rear Shock Absorber Assembly
226
Engine
239
Engine Inspection
242
Measuring the Compression Pressure
242
Engine Removal
244
Installing the Engine
251
Installing the Exhaust Pipe and Muffler
252
Camshafts
254
Removing the Camshafts
258
Checking the Camshafts
259
Checking the Timing Chain and Sprocket
260
Checking the Timing Chain Guides
261
Checking the Timing Chain Tensioner
261
Installing the Camshafts
261
Cylinder Head
266
Removing the Cylinder Head
267
Checking the Cylinder Head
267
Installing the Cylinder Head
267
Valves and Valve Springs
271
Removing the Valves
271
Checking the Valves and Valve Guides
272
Checking the Valve Seats
273
Checking the Valve Springs
275
Checking the Valve Lifters
276
Installing the Valves
276
Generator
278
Removing the Generator
279
Installing the Generator
279
Starter Clutch
281
Removing the Starter Clutch
282
Checking the Starter Clutch
282
Installing the Starter Clutch
282
Pickup Rotor
284
Removing the Pickup Rotor
285
Installing the Pickup Rotor
285
Electric Starter
287
Checking the Starter Motor
289
Assembling the Starter Motor
290
Oil Pump
292
Removing the Oil Pan
295
Checking the Sprocket and Chain
295
Checking the Oil Pump
295
Checking the Relief Valve
296
Checking the Oil Delivery Pipes
296
Checking the Oil Strainer
296
Assembling the Oil Pump
296
Installing the Oil/Water Pump Assembly
297
Installing the Oil Pan
298
Clutch
300
Removing the Clutch
304
Checking the Friction Plates
305
Checking the Clutch Plates
305
Checking the Clutch Springs
306
Checking the Clutch Housing
306
Checking the Clutch Boss
306
Checking the Pressure Plate
307
Checking the Primary Drive Gear
307
Checking the Primary Driven Gear
307
Checking the Pull Lever Shaft and Pull Rod
307
Installing the Clutch
307
Shift Shaft
310
Checking the Shift Shaft
311
Checking the Stopper Lever
311
Installing the Shift Shaft
311
Crankcase
312
Disassembling the Crankcase
314
Checking the Crankcase
314
Assembling the Crankcase
314
Connecting Rods and Pistons
317
Removing the Connecting Rods and Pistons
317
Checking the Cylinder and Piston
317
Checking the Piston Rings
318
Checking the Piston Pin
319
Checking the Connecting Rods
320
Installing the Connecting Rod and Piston
321
Crankshaft
325
Removing the Crankshaft and Balancer Shaft
326
Checking the Oil Nozzles
326
Checking the Crankshaft
326
Checking the Balancer Shaft
328
Installing the Crankshaft
329
Installing the Balancer Assembly
330
Transmission
331
Removing the Transmission
336
Checking the Shift Forks
336
Checking the Shift Drum Assembly
337
Checking the Transmission
337
Assembling the Main Axle and Drive Axle
338
Installing the Transmission
338
Cooling System
341
Oil Cooler
346
Water Pump
353
Water Pump
354
Fuel System
357
Fuel Tank
358
Fuel Tank
359
Air Filter Case
362
Throttle Bodies
368
Air Induction System
378
Electrical System
385
Ignition System
388
Electric Starting System
394
Charging System
400
Lighting System
404
Signaling System
408
Fuel Injection System
420
Fuel Pump System
484
Electrical Components
492
Battery Box
504
Troubleshooting
517
Battery Negative Lead
522
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Yamaha 2009 YZF-R1Y Owner's Manual (112 pages)
Brand:
Yamaha
| Category:
Motocycles
| Size: 5.53 MB
Table of Contents
Table of Contents
6
Location of Important Labels
8
Safety Information
10
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
D-Mode (Drive Mode)
17
Immobilizer System
17
Main Switch/Steering Lock
19
Indicator and Warning Lights
20
Multi-Function Meter Unit
25
Handlebar Switches
33
Clutch Lever
35
Shift Pedal
35
Brake Lever
36
Brake Pedal
36
Fuel Tank Cap
37
Fuel
37
Catalytic Converter
39
Seats
39
Helmet Holder
41
Storage Compartment
41
Rider Footrest Position
42
Rear View Mirrors
42
Adjusting the Front Fork
43
Adjusting the Shock Absorber Assembly
45
Luggage Strap Holders
47
Sidestand
48
Ignition Circuit Cut-Off System
48
For Your Safety - Pre-Operation Checks
50
Operation and Important Riding Points
53
Starting the Engine
53
Shifting
54
Tips for Reducing Fuel Consumption
55
Engine Break-In
55
Parking
56
Periodic Maintenance and Adjustment
57
Owner's Tool Kit
57
Periodic Maintenance Chart for the Emission Control System
58
General Maintenance and Lubrication Chart
59
Removing and Installing Cowlings and Panels
63
Checking the Spark Plugs
66
Engine Oil and Oil Filter Cartridge
67
Coolant
70
Air Filter Element
73
Checking the Engine Idling Speed
73
Checking the Throttle Cable Free Play
73
Valve Clearance
74
Tires
74
Cast Wheels
76
Adjusting the Clutch Lever Free Play
77
Adjusting the Rear Brake Light Switch
78
Checking the Front and Rear Brake Pads
78
Checking the Brake Fluid Level
79
Changing the Brake Fluid
80
Drive Chain Slack
80
Cleaning and Lubricating the Drive Chain
81
Checking and Lubricating the Cables
82
Checking and Lubricating the Throttle Grip and Cable
82
Checking and Lubricating the Brake and Shift Pedals
83
Checking and Lubricating the Brake and Clutch Levers
83
Checking and Lubricating the Sidestand
84
Checking the Front Fork
84
Checking the Steering
85
Checking the Wheel Bearings
85
Battery
86
Replacing the Fuses
87
Replacing a Headlight Bulb
88
Tail/Brake Light
89
Replacing a Turn Signal Light Bulb
90
Replacing the License Plate Light Bulb
90
Replacing an Auxiliary Light Bulb
91
Supporting the Motorcycle
91
Front Wheel
92
Rear Wheel
94
Troubleshooting
95
Troubleshooting Charts
97
Motorcycle Care and Storage
99
Matte Color Caution
99
Care
99
Storage
102
Specifications
103
Consumer Information
106
Identification Numbers
106
Motorcycle Noise Regulation (for Australia)
107
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