Yale GP040-070VX Manuals

Manuals and User Guides for Yale GP040-070VX. We have 2 Yale GP040-070VX manuals available for free PDF download: Operating Manual, Maintenance Manual

Yale GP040-070VX Operating Manual (204 pages)

Brand: Yale | Category: Lifting Systems | Size: 3.31 MB

Foreword
3
To Owners, Users, and Operators
3
Table of Contents
5
Warning
9
Model Description
12
General
14
Operator Protection Equipment
15
Nameplate
16
Safety Labels
17
Display Switch Cluster
25
Display Switch Cluster - Right-Side Display
25
Inputs
25
Display Switch Cluster - LCD Screen and Warning and Indicator Lights
33
Operator Controls
42
Operating Procedures
61
General
61
Know Your Lift Truck
61
Stability and Center of Gravity
63
Capacity (Weight and Load Center)
64
Impact Sensor
65
Inspection before Operation
66
Checks with the Engine Stopped
66
Operator Checklist
67
Mounting and Dismounting
67
Operator Passwords
68
Starting Procedures
69
Starting Procedures, Trucks with Key Switch
69
Starting Procedures, Trucks with Keyless Start Option
70
Checks with the Engine Running
72
Load Weighing Sensor
73
Set Load Weight to Zero
74
Engine Shutdown
74
Engine Modes (Generation 2 ECO-Elo)
75
Operating Techniques
76
Basic Operating Procedures
76
Driving and Direction Changes
82
Seat Switch Sensor
84
Standard Operator Presence System
85
Optional Operator Presence System
86
Standard Transmission
86
Techtronix 100 Transmission
87
Inching
89
Steering (Turning)
90
Load Handling, General
91
Load Handling, Lifting, Lowering, and Tilting
92
Load Handling, How to Engage and Disengage a Load
95
Load Handling, Traveling
98
Load Handling, Emergency Load Lowering
102
Highway Trucks, Rail Cars, and Docks
104
Attachments
105
Disconnecting Attachment Hydraulic Quick-Disconnect Hoses
105
Connecting Attachment Hydraulic Quick-Disconnect Hoses
106
Stopping
107
Parking
107
Maintenance
108
General
108
Serial Number Data
109
How to Move a Disabled Lift Truck
109
How to Tow the Lift Truck
109
How to Put a Lift Truck on Blocks
110
How to Raise the Drive Tires
110
How to Raise the Steering Tires
111
How to Clean a Lift Truck
111
Maintenance Schedule
112
Maintenance Procedures Every 8 Hours or Daily
137
How to Make Checks with the Engine Stopped
137
Tires and Wheels
137
Safety Labels
139
Mast, Carriage, Header Hoses, Lift Chains, and Attachment
139
Operator Restraint System
141
Emergency Locking Retractor (ELR)
143
Hood and Seat Latches
143
Engine Compartment
144
Paper Application
144
Fuel, Oil, and Coolant Leaks, Check
146
Hydraulic Hoses
146
Coolant Hoses
146
Steering Column Gas Cylinder
146
Transmission
146
Hydraulic System Oil
147
Engine Oil
148
Air Filter
153
Forks
153
Forks, Remove
153
Forks, Inspect
156
Forks, Install
156
Forks, Adjust
157
How to Make Checks with the Engine Running
159
Indicator Lights, Horn, Fuses, and Relays
159
Service Brakes
161
Brake Fluid Level
161
Operation, Check
161
Parking Brake
162
Engine Oil Pressure
163
Cooling System
163
Steering System
165
Control Levers and Pedals
165
Lift System Operation
165
How to Add Fuel to the Lift Truck
166
Liquefied Petroleum Gas (LPG)
166
LPG Tank, Remove
167
LPG Tank, Fill
170
LPG Tank, Install
171
Gasoline or Diesel Fuel
172
Wheels and Tires
172
General
172
How to Change a Solid Rubber Tire (GC/GLC Series)
172
Remove and Install the Tire on the Wheel
173
Pneumatic Tire with Tube, Repair
175
Remove Wheels from Lift Truck
175
Remove Tire from Wheel
176
Tire Removal, Two-Piece Wheel
178
Tire Removal, Three- and Four-Piece Wheels
179
Install Wheel in Tire
179
Tire Installation, Three- or Four-Piece Wheel
181
Tire Installation, Two-Piece Wheel
182
Add Air to Pneumatic Tires with Tube
182
Install the Wheels
184
Pneumatic Tubeless Tire, Repair
184
Remove Tire from Lift Truck
184
Remove Tire from Wheel
185
Install Tire on Wheel
186
Add Air to Pneumatic Tubeless Tire
190
Install the Wheels
190
Solid Rubber Tires on Pneumatic Wheels, Change
191
Remove Tire from Wheel
191
Install Tire on Wheel
192
Dual Drive Wheels, Install
194
Jump-Starting the Lift Truck
195
Jump-Starting Using a Battery Charger
195
Jump-Starting Using Another Lift Truck
195
Operating Procedures for a New or Rebuilt Engine
196
Changes to the Overhead Guard
196
How to Put Internal Combustion Engine (Ice) Trucks in Storage
196
Short-Term Storage
197
Long-Term Storage
198
While the Lift Truck Is in Storage
198
How to Put Batteries in Storage
198
Putting a Stored Lift Truck Back into Service
199
How to Move a Lift Truck on Atransport
199
Loading
200
Unloading
201
Preparation for Use
202
Preparation after Transport
202

Yale GP040-070VX Maintenance Manual (64 pages)

CALIBRATION PROCEDURES

Brand: Yale | Category: Test Equipment | Size: 0.56 MB

Table of Contents
3
Description
7
Proc_Cal_001: Service Password Entry
10
- When to Perform
  10
- Why Perform
  10
- How to Perform
  10
Proc_Cal_002: Hydraulic Valve Calibration Warm up and Air Bleed
11
- When to Perform
  11
- Calibration Order
  11
- Why Perform
  11
- How to Perform
  11
Proc_Cal_003: Save and Exit
14
- When to Perform
  14
- Why Perform
  14
- How to Perform
  14
Proc_Cal_004: Lift Valve Output Threshold
16
- When to Perform
  16
- Calibration Order
  16
- Why Perform
  16
- How to Perform
  16
Proc_Cal_005: Lower Valve Output Threshold
19
- When to Perform
  19
- Calibration Order
  19
- Why Perform
  19
- How to Perform
  19
Proc_Cal_006: Tilt Back Valve Output Threshold
22
- When to Perform
  22
- Calibration Order
  22
- Why Perform
  22
- How to Perform
  22
Proc_Cal_007: Tilt Forward Valve Output Threshold
25
- When to Perform
  25
- Calibration Order
  25
- Why Perform
  25
- How to Perform
  25
Proc_Cal_008: Aux 1 dir a Valve Output Threshold
28
- When to Perform
  28
- Calibration Order
  28
- Why Perform
  28
- How to Perform
  28
Proc_Cal_009: Aux 1 dir B Valve Output Threshold
31
- When to Perform
  31
- Calibration Order
  31
- Why Perform
  31
- How to Perform
  31
Proc_Cal_010: Aux 2 dir a Valve Output Threshold
34
- When to Perform
  34
- Calibration Order
  34
- Why Perform
  34
- How to Perform
  34
Proc_Cal_011: Aux 2 dir B Valve Output Threshold
37
- When to Perform
  37
- Calibration Order
  37
- Why Perform
  37
- How to Perform
  37
Proc_Cal_012: Aux 3 dir a Valve Output Threshold
40
- When to Perform
  40
- Calibration Order
  40
- Why Perform
  40
- How to Perform
  40
Proc_Cal_013: Aux 3 dir B Valve Output Threshold
43
- When to Perform
  43
- Calibration Order
  43
- Why Perform
  43
- How to Perform
  43
Proc_Cal_014: Load Weight Zero Point
46
- When to Perform
  46
- Calibration Order
  46
- Why Perform
  46
- How to Perform
  46
Proc_Cal_015: Loaded Weight Calibration
48
- When to Perform
  48
- Calibration Order
  48
- Why Perform
  48
- How to Perform
  48
Proc_Cal_016: Transmission Valve Calibration
51
- Applicable System/Option
  51
- When to Perform
  51
- Calibration Order
  51
- Why Perform
  51
- How to Perform
  51
Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function
53
- Applicable System/Option
  53
- When to Perform
  53
- Calibration Order
  53
- Why Perform
  53
- How to Perform
  53
Proc_Cal_016B: Trans. Valve Calibration-Electronic and Electronic Extended Function
55
- Applicable System/Option
  55
- When to Perform
  55
- Calibration Order
  55
- Why Perform
  55
- How to Perform
  55
Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment
58
- Required Tools
  58
- When to Perform
  58
- Calibration Order
  58
- Why Perform
  58
- How to Perform
  58
Proc_Cal_025: Hydraulic Valve Pressure Gage Installation
60
- When to Perform
  60

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Yale GP040-070VX Maintenance Manual (64 pages)

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