Xantrex SW Plus 4024 Manuals

Manuals and User Guides for Xantrex SW Plus 4024. We have 1 Xantrex SW Plus 4024 manual available for free PDF download: Owner's Manual

Xantrex SW Plus 4024 Owner's Manual

Xantrex SW Plus 4024 Owner's Manual (344 pages)

Sine Wave Plus Inverter/Charger

Brand: Xantrex | Category: Inverter | Size: 4 MB

Table of Contents

About this Manual
5
Related Information
8
Important Safety Instructions

9
- Explosive Gas Precautions
  10
- FCC Information to the User
  10
- Table of Contents
  11
Introduction

27
- Basic Features
  28
  - Front Panel
    29
  - AC Side
    30
    
    Certification Label
    31
    
    Emergency Power off (EPO) Option
    31
    
    Figure 1-4 Certification Label
    31
  - DC Side
    32
    
    Battery Temperature Sensor (BTS)
    33
    
    Figure 1-6 Battery Temperature Sensor (BTS)
    33
  - Top
    34
  - Figure 1-7 External Output Circuit Breaker
    34
System Configuration

35
Installation

83
Functional Test

127
- Basic Functional Test
  128
  - Confirm All Connections
    128
  - Applying Battery Power to the Inverter
    128
  - Turning on the Inverter
    129
    
    Figure 4-1 Power up Display
    129
    
    AC Voltage Check
    130
    
    Confirming Battery Charger Operation
    130
    
    Confirming Inverter Operation
    131
Navigation

133
- Navigating the Sine Wave Plus
  134
- Table B-5 Advanced Setup Default and User Settings for the Sine Wave Plus 2524 and 2548 Models
  134
  - The Inverter Control Module (ICM)
    135
  - Inverter Control Module Features
    135
    
    Figure 5-1 ICM Display Location
    135
    
    The Cursor
    135
    
    The Display
    135
    
    Display Contrast
    136
    
    Figure 5-2 ICM Display and Contrast Adjustment
    136
    
    Figure 5-3 ICM ON/OFF Push-Buttons
    136
    
    ON/OFF Menu Buttons
    136
    
    Push-Buttons
    136
    
    Figure 5-4 ICM Menu Heading Push-Buttons
    137
    
    Figure 5-5 ICM Menu Item Push-Uttons
    137
    
    Menu Heading Buttons
    137
    
    Menu Item Buttons
    137
    
    Figure 5-6 ICM Set Point Push-Buttons
    138
    
    Figure 5-7 ICM Reset Defaults Button
    138
    
    Reset Factory Defaults
    138
    
    Set Point Buttons
    138
  - Menu Map
    139
  - Figure 5-8 Menu Structure
    139
  - Figure 5-15 Complete User Menu Map
    146
  - Figure 5-16 Complete Basic Setup Menu Map
    147
  - Figure 5-17 Complete Advanced Setup Menu Map
    148
Basic Setup Programming

149
- Basic Setup Summary
  150
- Table 6-1 Basic Setup Menu Default Settings for the Sine Wave Plus 2524 and 2548 Models
  150
- Table 6-2 Basic Setup Menu Default Settings for the Sine Wave Plus
  151
- Table 6-3 Basic Setup Menu Default Settings for the Sine Wave Plus
  152
- Table 6-3 Basic Setup Menu Default Settings for the Sine Wave Plus 5548 Model
  154
- Before You Begin Programming
  156
  - DC Amps Verses AC Amps
    156
  - Basic Setup Process
    157
- Accessing the Basic Setup Menu
  158
- Figure 6-1 Accessing the Basic Setup Menu
  158
- Menu Item Descriptions
  159
  - Time of Day Setup Menu
    159
    
    Set Hour
    159
    
    Set Minute
    159
    
    Set Seconds
    160
  - Inverter Setup Menu
    160
    
    High Battery Cut out VDC
    160
    
    Low Battery Cut in VDC
    160
    
    LBCO Delay Minutes
    161
    
    Low Battery Cut out VDC
    161
    
    Search Watts
    162
  - Battery Charger Functions
    163
    
    Figure 6-2 Multi-Stage Battery Charging Process
    164
    
    Multi-Stage Charging Process
    164
    
    Equalize Charging the Batteries
    166
  - Battery Charging Menu
    167
    
    Finish Stage
    167
    
    Bulk Volts DC
    168
    
    Equalize Volts DC
    168
    
    Float Volts DC
    168
    
    Table 6-4 Battery Voltages for Setting Charging Parameters
    169
    
    Table 6-5 Battery Charging Current and Timer Default Settings
    169
    
    Max Charge Amps AC
    170
    
    Table 6-6 Calculating the Maximum Charge Amps for a 24-Volt
    170
    
    Bulk Done Amps AC
    171
    
    Table 6-7 Calculating the Maximum Charge Amps for a 48-Volt
    171
    
    EQ VDC Done Timer
    172
    
    Step Instruction
    172
    
    Table 6-8 Calculating the Bulk Done Amps for a 24-Volt, 700 Amp-Hour Battery - -
    172
    
    Table 6-9 Calculating the Bulk Done Amps for a 48-Volt, 350 Amp-Hour Battery - -
    172
    
    Max Bulk/Eq Timer H:M
    173
    
    Temp Comp
    173
  - AC Inputs Menu
    174
    
    Table 6-10 Inverter Temperature Compensation Calculation Using the BTS
    174
    
    Gen (AC2) Amps AC
    175
    
    Grid (AC1) Amps AC
    175
    
    Input Lower Limit VAC
    176
    
    Input Upper Limit VAC
    176
  - Save/Restore Settings Menu
    177
    
    Push GEN to Restore Settings
    177
    
    Push INV Now to Save Settings
    177
    
    Push GEN for Factory Defaults
    178
  - End Basic Setup Menu
    178
Advanced Setup

179
- Advanced Setup Summary
  180
- Table 7-1 Advanced Setup Default Settings for the
  180
- Table 7-2 Advanced Setup Default Settings for the
  181
- Table 7-3 Advanced Setup Default Settings for the
  182
- Before You Begin Advanced Programming
  188
- Accessing the Advanced Setup Menu
  189
- Menu Item Descriptions
  191
  - Silent Setup Menu
    191
    
    Float Done Amps AC
    193
    
    Refloat High Volts DC
    193
    
    Refloat Low Volts DC
    193
    
    Must Float Time Min
    194
  - Grid (AC1) Usage Menu
    194
    
    Grid Usage
    195
    
    Grid Usage Begin H:M
    195
    
    Grid Usage End H:M
    196
  - Battery Xfer (BX) Menu
    196
    
    High Xfer (HBX) VDC
    197
    
    Low Xfer (LBX) VDC
    197
  - ALM Relays Menu
    197
    
    RY10 VDC Energized
    198
    
    RY9 Delay at Deengz. Min
    198
    
    RY9 VDC Deenergized
    198
    
    RY9 VDC Energized
    198
    
    RY10 Delay at Engz. Min
    199
    
    RY10 VDC Deenergized
    199
    
    RY11 Mode
    199
    
    Figure 7-3 Relay 11 Wiring Example to Dual Inverters with Cooldown Selected
    200
  - Generator Starting Scenarios
    201
    
    Manual Generator Control
    201
    
    Automatic Generator Control
    202
  - Generator Timers Menu
    204
    
    Gen Run Time Start H:M
    205
    
    Gen Run Time Stop H:M
    205
    
    Quiet Time Begin H:M
    205
    
    Gen Cooldown Timer Min
    206
    
    Gen Exercise Period Days
    206
    
    Gen Exercise Timer Min
    206
    
    Quiet Time End H:M
    206
    
    Rn2/Max Gen Run H:M
    207
  - Gen Starting Details Menu
    207
    
    Figure 7-4 Generator Control Mode (GS and RN1)
    207
    
    Generator Start Module (GSM)
    207
    
    Figure 7-5 Generator Control Mode (RN2)
    208
    
    RY7 Mode
    208
    
    Figure 7-6 Ry7'S COM and N.O. Contacts Close (Energize) to Run Generator
    209
    
    Figure 7-7 Wiring Examples of Honda™ and Onan™ Generators
    211
    
    Figure 7-8 RY7 and RY8 Timing Diagram
    212
    
    Figure 7-9 RY7/RY8 Sequence of Events for RN1 or RN2 Selection
    213
    
    Figure 7-10 RY7/RY8 Sequence of Events for GS Selection
    214
    
    Gen Warm-Up Seconds/Minutes
    215
    
    Max Cranking Seconds
    215
    
    Post Crank Seconds
    215
    
    Pre Crank Seconds
    215
  - Gen Auto Run Setup Menu
    216
    
    24 Hr Start Volts DC
    216
    
    Load Start Amps AC
    216
    
    Load Start Delay Min
    216
    
    Load Stop Delay Min
    216
    
    15 Min Start Volts DC
    217
    
    Read LBCO 30 Sec Start
    217
  - Save/Restore Settings Menu
    217
    
    Push INV Now to Save Settings
    217
    
    Push GEN for Factory Defaults
    218
    
    Push GEN to Restore Settings
    218
  - End Advanced Setup Menu
    218
Operation

219
- Operating the Sine Wave Plus
  220
- Operational Status Indicators
  221
  - LED Indicators
    221
    
    Figure 8-1 LED Indicators
    221
    
    Figure 8-2 Inverter Operation Status Leds
    222
    
    Inverter Operation Status (Yellow)
    222
    
    AC Input Status (Green)
    223
    
    Figure 8-3 AC Status Leds
    223
  - Charge Status (Yellow and Green)
    224
  - Figure 8-4 Charge Status Leds
    224
  - Operational Status Indication (Red and Yellow)
    225
  - Figure 8-5 Error and Status Leds
    225
  - Error LED Reset
    226
- LED Summary
  227
- Table 8-1 LED Summary Table
  227
- The User Menu Summary
  229
- Table 8-2 User Menu
  229
- Accessing the User Menu
  232
- Figure 8-6 Inverter ON/OFF Display
  232
- Figure 8-7 Generator ON/OFF Display
  232
- User Menu Description
  233
  - Inverter ON/OFF Menu
    233
    
    Inverter
    233
    
    EQ Charge off on
    234
    
    Search Watts (SRCH)
    234
    
    Bypass Mode
    235
  - Generator ON/OFF Menu
    235
    
    Generator
    236
    
    Days Left to Gen Exercise
    237
    
    Gen Start Exercise Run
    237
    
    Gen Start Load Amps
    237
    
    Gen Start Run Time
    237
    
    Gen Start Volts/Manual
    237
  - Time of Day Menu
    238
    
    City, State, and Zip Code
    238
    
    Company Name and Address
    238
    
    SW Plus Software Level
    238
    
    System Information
    238
    
    Xantrex Phone Numbers
    238
    
    Figure 8-8 Resetting Factory Default Settings
    239
    
    Press Reset for Factory Defaults
    239
  - Meters Menu
    240
    
    Battery Actual VDC
    240
    
    Battery Comp VDC
    241
    
    Input Amps AC
    241
    
    Inverter Volts AC
    241
    
    Inverter/Charger Amps AC
    241
    
    Load Amps AC
    241
    
    Battery Temp Degrees C
    242
    
    Fan Speed
    242
    
    Frequency Hertz
    242
    
    Gen (AC2) Volts AC
    242
    
    Grid (AC1) Volts AC
    242
    
    Max Bulk/Eq Time H:M
    242
  - Error Causes Menu
    243
    
    Over Current
    243
    
    Transformer Overtemp
    243
    
    Heatsink Overtemp
    244
    
    Low Battery Voltage
    244
    
    External Err (Stacked)
    245
    
    High Battery Voltage
    245
    
    Input Relay Failure
    245
    
    Gen Failed to Start
    246
    
    Gen Stopped Due to V/F
    246
    
    Status Menu
    246
    
    Bypass Mode Selected
    247
    
    Chr Selected (no Backup)
    247
    
    Gen in Cooldown
    247
    
    Gen Signaled to Run
    247
    
    Battery VDC < LBCO
    248
    
    Battery VDC > HBCO
    248
    
    EPO Shutdown
    248
    
    EQ Charge Selected
    248
    
    GSM/ALM Options Menu
    248
    
    RY7 (GSM) Energized
    248
    
    RY10 (ALM) Energized
    249
    
    RY10 Engz. Time Minute
    249
    
    RY11 Energized
    249
    
    RY8 (GSM) Energized
    249
    
    RY9 (ALM) Energized
    249
    
    RY9 Deengz. Time Minute
    249
Troubleshooting

251
- Inverter Troubleshooting
  252
- Battery Charger Troubleshooting
  254
- Error Causes
  257
Inverter Specifications

259
B Configuration Settings

275
Battery Information

291
500 D Generators

310
- Two-Wire Start Circuits
  310
- Three-Wire Start Circuits
  310
  - Honda™ 3-Wire Type Generators
    310
  - Onan™ 3-Wire Type Generators
    311
  - Wire Converters
    311
E Over-Charge Protection

313
F Multi-Wire Branch Circuit Wiring

317
G Emergency Power off Switches

323
- The Purpose of an EPO Switch
  324
  - Figure G-1 Emergency Power off Disconnect Switch
    324
  - How to Use the EPO Port for an EPO Switch
    326
    
    Figure G-2 Modifying a 6-Conductor Cable to Connect to the EPO Port
    326
    
    Glossary of Terms
    327
    
    Abbreviations and Acronyms
    331
Warranty and Product Information

333
- Warranty
  333
- Return Material Authorization Policy
  335
- Return Procedure
  336
- Out of Warranty Service
  336
- Information about Your System
  337

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