Wintriss SmartPAC 2 Manuals

Wintriss SmartPAC 2 Manuals

Manuals and User Guides for Wintriss SmartPAC 2. We have 2 Wintriss SmartPAC 2 manuals available for free PDF download: User Manual, Instruction Sheet

Wintriss SmartPAC 2 User Manual

Wintriss SmartPAC 2 User Manual (604 pages)

Press Automation Control with WPC 2000 Clutch/Brake Control

Brand: Wintriss | Category: Control Systems | Size: 10 MB

Table of Contents

Table of Contents
7
Chapter 1. Introduction

29
Chapter 2. Installation

45
Wiring Diagrams

105
Chapter 3. Smartpac 2 Keyboard, Displays and Operating Modes

161
- Comparing Smartpac 2 with Original Smartpac
  162
- Smartpac 2 Keyboard
  163
  - Stroke Select Key Switch
    163
  - Number Keys
    164
  - CLEAR Key
    165
  - Cursor Keys
    166
  - HELP Key
    170
  - ENTER Key
    170
  - RESET Key
    171
  - Program/Run Key Switch
    171
  - Function Keys
    172
  - Hot Keys
    172
- Smartpac 2 Display Layout in Run Mode
  173
  - Selecting an Item on a Display
    174
- Smartpac 2 Operating Modes
  175
- Screen Capture
  183
  - Screen Capture in Smartpac 2 Main Versions Earlier than V 5.3.1
    183
  - Screen Capture in Smartpac 2 Main Versions V 5.3.1 and Later
    185
Chapter 4. Smartpac 2 Initialization Mode

187
- Entering and Exiting Initialization Mode
  188
- Initializing WPC 2000 Parameters
  189
- Resolver Zero
  189
  - Moving the Ram to Top Dead Center (TDC)
    189
  - Setting the Resolver Zero Position
    190
- Position Sensor
  191
- Installed Options
  195
- Press Name
  196
- SELECT CAM NAMES (Optional)
  196
- Figure 4-7. Cam Channel Name Menu (16-Channel Procampac)
  197
- AUTO ADVANCE and Slow RPM (Optional)
  198
  - Calculating the Auto Advance Constant
    199
  - Setting Auto Advance Constants and Slow RPM
    200
- SET GLOBAL CAMS (Optional)
  201
- Figure 4-10. Global Cams Menu
  202
- CUSTOM SENSOR NAMES (Optional)
  203
- SENSOR ENABLE MODE (Optional)
  204
  - Selecting Sensor Enable Mode
    204
  - Enabling Setup Mode
    205
- Tool Information
  205
- Figure 4-14. Tool Information Setup Screen
  206
- Figure 4-16. Tool Information Units Selection Screen
  207
- Table 4-3. Abbreviations for Units on Tool Information Setup Screen
  208
- Press Control
  209
- Security Access
  233
  - Table 4-15. Security Access Settings
    234
  - Setting Security Access
    235
  - Changing Passwords
    236
  - Figure 4-32. Set Passwords Menu
    237
  - Additional Security
    238
- Backup/Restore
  238
- SETUP DATA COMMS (Optional)
  241
- Setup Network
  242
  - E-Mail Function
    243
  - Smartview Function
    244
  - Setup E-Mail
    244
  - Figure 4-39. Alphanumeric Entry Window with Default Mail Server Displayed
    245
  - Change Network Settings
    246
  - Press Type
    246
- Diagnostics
  247
  - Communications
    248
  - Set Clock
    250
  - Save to Usb Disk
    251
  - Update Firmware
    251
- Using Smartpac 2 with a Link-Motion Press
  251
  - Setting Link Motion
    252
  - Using a Servofeed Interface with Link Motion
    252
- Using a Computer Keyboard to Enter Names
  254
Chapter 5. Smartpac 2 Program Mode

255
Chapter 6. Smartpac 2 Run Mode

309
- Entering and Exiting Run Mode
  310
- Loading a Tool
  310
- Programming Hot Keys
  311
- Settings Locked, or Password Required
  312
- Displaying Multiple Faults
  313
- Opening the Crankshaft Angle Window
  314
- Disable (Enable) Sensors
  314
- Figure 6-8. Main Run Menu with SENSORS ENABLED Display
  315
- Counters
  316
- DIE PROTECTION (Optional)
  317
- CAM SWITCH (Optional)
  326
  - Viewing Cam Timing
    327
  - Viewing the Global Cam Summary
    328
  - Viewing the Cam Summary
    328
- Brake Monitor
  328
- Press Control
  338
- Tool Information
  341
- Error/Event Log
  342
- Load New Tool
  343
- Figure 6-28. Tool Manager Screen
  344
- Messaging
  345
  - Sending E-Mail to Wintriss Technical Support
    346
- Toggle Hot Keys
  347
- Operating the Press
  347
Chapter 7. Fault Messages

363
- Responding to Fault Messages
  364
- Lockout Message
  365
- Brake Monitor Faults
  365
  - Brake Warning LED
    365
  - Stop Time Exceeded
    365
- Messages for Press Control Problems
  367
  - Resolver Faults
    368
  - Operational Faults
    369
  - Inter-Processor Failures
    374
  - Input Buffer Test Failures
    375
  - Air Pressure Limits Exceeded
    375
  - Component Failures
    376
  - Customized Status Codes
    376
  - Table 7-2. Fault Codes for User Inputs
    377
  - Light Curtain Faults
    378
  - Emergency-Stop Circuit Driver Failure
    379
  - Top-Stop Circuit Driver Failure
    379
  - Shadow Light Curtain Input Faults
    380
  - DSV Interface and Lockout Relay Failures
    381
  - Loss of Rotation
    382
  - Internal Timing Input Failures
    382
  - Top-Stop and Overrun Setting Faults
    383
  - Overrun Limit Switch Fault
    383
  - Overrun Limit Switch Test Angle Fault
    384
  - Overrun Limit Switch Setting Fault
    384
  - Internal Memory Failures
    385
- Counter Preset Reached Messages
  385
- Messages for Equipment or Brake Monitor Problems
  386
- Messages for Programming Problems
  389
- Messages for Sensor Faults
  390
- Miscellaneous Fault Messages
  392
- Troubleshooting Using the Error/Event Log
  393
- Resetting Ross DM2 DSV Faults
  393
- Figure 7-4. Ross DM2 DSV Showing Reset Button
  394
Appendix A. Extracts from OSHA Regulations and ANSI

395
Standards

395
- Controls
  399
Appendix B. Specifications for User-Built Operator Stations

413
- Run Button Installation
  413
- Switch Requirements
  414
Appendix C. Smartpac Preventive Maintenance (PM) Monitor

415
Appendix D. Updating Smartpac 2 Firmware

429
Appendix E. Smartview Remote Viewing and E-Mail Setup

441
- Network Requirements
  441
- Network Setup
  441
  - Plugging in the Network Cable
    442
  - Programming Network Settings
    442
  - Changing Network Settings
    443
- Table E-1. Smartpac 2 Board: PS 2 and Y-Cable Configuration
  444
- Installing Smartview
  446
- Smartview Operation
  450
  - Setup Page
    450
  - Main Page
    451
  - Press Status Information Page
    452
- Remote Messaging
  453
- E-Mail Setup
  454
- Smartview Ping Utility
  455
- Figure E-12. Mabry Internet Ping Window
  456
- Figure E-14. Ping Utility Window with Example of a Successful Ping
  457
Appendix F. Upgrading from Original Smartpac to Smartpac 2

459
Appendix G. Replacing Smartpac 2 PC Board

473
Appendix H. Reporting Downtime and Scrap to SFC

479
Appendix I. Reporting Downtime and Scrap to LETS

505
Appendix J. Option 1 User Inputs

529
Glossary

541
Index

557

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Wintriss SmartPAC 2 Instruction Sheet

Wintriss SmartPAC 2 Instruction Sheet (28 pages)

Brand: Wintriss | Category: Controller | Size: 1 MB

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