Sign In
Upload
Manuals
Brands
Wintriss Manuals
Measuring Instruments
AutoSetPAC 24 VDC
Wintriss AutoSetPAC 24 VDC Manuals
Manuals and User Guides for Wintriss AutoSetPAC 24 VDC. We have
1
Wintriss AutoSetPAC 24 VDC manual available for free PDF download: User Manual
Wintriss AutoSetPAC 24 VDC User Manual (156 pages)
Load Analyzer A SmartPAC Module
Brand:
Wintriss
| Category:
Measuring Instruments
| Size: 8 MB
Table of Contents
Table of Contents
7
Chapter 1 Introduction
19
Autosetpac Benefits
20
Smartpac PRO, Smartpac 2, and Original Smartpac
20
Figure 1-1. Smartpac 2 and Original Smartpac
21
Original Smartpac and Smartpac 2 Front Panels
22
Table 1-1. Original Smartpac and Smartpac 2 Panel Features
22
Smartpac PRO Front Panel
23
Figure 1-2. Smartpac PRO
23
Table 1-2. Smartpac PRO Panel Features
24
Strain Links
25
Calibration
25
Autosetpac Operation
26
Autosetpac Faults
26
Autosetpac Specifications
27
Table 1-3. Autosetpac Specifications
27
Chapter 2 Installation
29
Mounting Autosetpac
29
Mounting the Autosetpac Enclosure Without Display
30
Figure 2-1. Autosetpac Enclosure: Mounting Dimensions
30
Mounting the Autosetpac Enclosure with Autoset 2-Channel/4-Channel Display
31
Figure 2-2. Autosetpac Enclosure with Autoset 4-Channel Display: Mounting Dimensions
31
Installing the Autosetpac Panel Mount
32
Figure 2-3. Autosetpac Panel Mount: Mounting and Cutout Dimensions
33
Installing the Autosetpac Processor Board, 85 to 264 Vac Version (no Enclosure)
34
Figure 2-4. Autosetpac 4-Channel Processor Board (85 to 264 Vac Version): Mounting
34
Installing the Autosetpac Processor Board (24 VDC Version)
35
Figure 2-5. Autosetpac Processor Board (24 VDC Version): Mounting Dimensions
35
Connecting AC and Stop Circuit Wiring
36
Figure 2-6. Autosetpac 2-Channel Processor Board: Location of Important Components
37
Figure 2-7 Autosetpac 4-Channel Processor Board: Location of Important Components
38
Figure 2-8. AC Power Connections
39
Table 2-1. Autosetpac AC Power and Stop Circuit Wiring Connections, TB103
40
Table 2-1. Autosetpac 24 VDC Power Wiring Connections, TB109
40
Table 2-1. Autosetpac 24 VDC Stop Circuit Wiring Connections, TB103
40
Installing Strain Links
41
Table 2-2. Strain Link Part Numbers with Cable Length or Connector Type
41
Figure 2-9. Strain Link: Mounting Dimensions
42
Mounting Strain Links
42
Figure 2-10. Strain Link Mounting Options on Gap-Frame Presses
43
Figure 2-11. Strain Link Mounting Options on Straight-Side Presses
44
Figure 2-12. Strain Link Drill Jig: Mounting Dimensions
45
Table 2-3. Strain Link Connections on Autosetpac Processor Board
46
Wiring Strain Links
46
Figure 2-13. Shield Drain Wire Connected to Ground Stud on Enclosure
47
Table 2-4. Strain Link Wiring Connections, TB105 - TB108: Tension
47
Table 2-5. Strain Link Wiring Connections, TB105 - TB108: Compression
47
Connecting the Zero Cam Signal to Smartpac 2 or Smartpac PRO
48
Table 2-6. Zero Cam Wiring Connections to Smartpac PRO
48
Table 2-7. Zero Cam Wiring Connections to Smartpac 2
49
Connecting Communications Wiring to Smartpac 2 or Smartpac PRO
50
Table 2-8. Communications Wiring Connections
50
Wiring an Oscilloscope (Optional)
51
Table 2-9. Oscilloscope Wiring Connections, 120 VAC Autosetpac
52
Table 2-10. Oscilloscope Wiring Connections, 24 VDC Autosetpac
52
Connecting AC Wires to Power Source
53
Connecting a New Autosetpac to Original Smartpac
53
Connecting an Autoset to Smartpac
54
Connecting Autoset to Smartpac Pro or Smartpac 2
54
Table 2-11. Communications Wiring Connections: Autoset and Smartpac 2 or Smartpac PRO
55
Connecting an Autoset to Original Smartpac
56
Powering up Autosetpac
57
Table 2-12. Communications Wiring Connections: Autoset and Original Smartpac
57
Installing New Autosetpac Firmware
58
Chapter 3 Initialization and Calibration
61
Making Settings on Switch Block S101
61
Displayed
61
Figure 3-1. Switch Block S101 (Default Settings Shown)
62
Table 3-1. Switch Block S101 Settings
62
Accessing the Smartpac Main Initialization Menu
63
Figure 3-2. Smartpac 2 Main Initialization Menu
64
Figure 3-3. Smartpac PRO Initialization Menu
64
Making Tonnage/Waveform Initialization Settings
65
Initializing Parameters
65
Figure 3-4. Tonnage/Waveform Initialization Menu
65
Setting Input Names
66
Figure 3-5. Initialize Parameters Warning Message
66
Figure 3-6. Load Monitor Input Name Menu with "INPUT 1" Highlighted
67
Figure 3-7. Load Monitor Input Name Menu with Alphabetic Entry Window Displayed
67
Disabling/Enabling Autosetpac Parameters
68
Setting Reverse Setpoint % of Press Capacity
68
Figure 3-8. Numeric Entry Window Superimposed on Tonnage Monitor Initialization Menu
69
Locking Run Mode Actions
69
Figure 3-9. Security Access Menu with Load Monitor Setting Highlighted
70
Figure 3-10. COMMUNICATIONS Item on Diagnostic Menu in Initialization Mode
71
Figure 3-11. Communication Data Viewer Screen
71
Viewing Communications
71
Calibrating Autosetpac
72
Figure 3-12. Communications Transmit/Receive Screen
72
Figure 3-13. Calibration Screen: Current Zero Offsets Display
73
Zeroing Strain Links
73
Figure 3-14. Potentiometer Adjustment Screw on Strain Links Without Access Hole in Cover
74
Table 3-2. Strain Link Potentiometer: Direction of Screw* Adjustment
75
Using a Voltmeter to Zero Strain Links
76
Recording Tonnage on an Autoset Calibration Kit
77
Setting up and Adjusting the Calibration Kit
77
Figure 3-15. Autoset 2-Channel Calibration Kit Processor Board: Old Style
79
Figure 3-16. Autoset 2-Channel Calibration Kit Processor Board: New Style
80
Figure 3-17. Autoset 2-Channel Calibration Kit Processor Board: Autoset V2.0 Board
81
Figure 3-18. Tonnage Dial Indicators: Old-Style Board (Left), New-Style Board (Right)
82
Figure 3-19. Mode Switch #3 Set to "Decimal Point Off" Position (Old-Style Processor Board)
82
Table 3-3. Autoset Load Cell Tonnage Display Formats
83
Applying Full-Scale Tonnage to the Calibration Kit
84
Figure 3-20. Load Cell Gain Adjustment Potentiometer with Adjustment Screw
84
Setting Full-Scale Tonnage on Your Autosetpac
85
Figure 3-21. Tonnage/Waveform Initialization Menu with Numeric Entry Window Displayed
86
Table 3-4. Autosetpac 2-Channel and 4-Channel Tonnage Display Formats
86
Adjusting Autosetpac to Read the Correct Tonnage
87
Figure 3-22. Calibration Screen
87
Table 3-5. Gain Adjustment Potentiometer and High/Low Gain Jumper Identifiers
88
Figure 3-23. Autosetpac 4-Channel Processor Board: High/Low Gain Jumper and Gain Adjustment Potentiometer for Left Rear Strain Link
89
Table 3-6. Autosetpac Load Readings: Ratio of Calibration Unit Readings
89
Checking Linearity
91
Figure 3-24. Calibration Screen: Calfactors Display
91
Final Checkout
92
Notice
92
Chapter 4 Using Autosetpac in Program Mode
93
Autosetpac's Setpoint Calculation Process
93
Autosetpac User Manual
93
Startup Counter
95
Figure 4-1. Tonnages Produced on Left Strain Link During Sample Period: Example
95
Accessing the Tonnage Monitor Programming Menu
96
Figure 4-2. Main Program Menu
96
Figure 4-3. Tool Manager Screen
97
Figure 4-4. Tool Programming Menu
97
Making Tonnage Monitor Settings
98
Figure 4-5. Tonnage Monitor Programming Menu
98
Loading Tonnage Monitor Settings
99
Copying Tonnage Monitor Settings
100
Figure 4-6. Load Tool Warning Message
100
Figure 4-7. Tool Loading Message
100
Changing Tonnage Monitor Settings
101
Viewing and Adjusting Setpoints
101
High Setpoint Limits
102
Low Setpoint Limits
103
Repeatability Setpoint Limits
103
Recalculating Setpoints
104
Chapter 5 Using Autosetpac in Run Mode
107
Accessing the Tonnage Monitor Run Menu
107
Displaying Tonnage in Plan View
109
Displaying Tonnage in Bargraph View
110
Viewing and Adjusting Setpoints
111
High Setpoint Limits
112
Low Setpoint Limits
112
Repeatability Setpoint Limits
113
Setpoint Calculation Period
114
Recalculating Setpoints
114
Viewing Tonnage History
115
Viewing Tonnage History for a Selected Strain Link Input
115
Table 5-1. Tonnage History Information for each Strain Link Input
117
Viewing History for the Total Strain Link Tonnage
118
Clearing Tonnage History
119
Recalculating Setpoints
119
Viewing Reverse Tonnage
120
Loading a New Tool
121
Chapter 6 Troubleshooting
123
Responding to Autosetpac Faults
123
Table 6-1. Common Causes of Tonnage Faults
124
Setpoint Faults
125
Offset Errors
126
Troubleshooting Common Autosetpac Problems
127
Tonnage/Waveform Menu Option Does Not Display at Power-Up (Communications Error)
127
Displayed Tonnage Is Lower than It Should be
128
Tonnage Display(S) Shows no Tonnage
128
Front Tonnage Displays Show no Tonnage (4-Channel Units)
128
Glossary
129
Index
131
Autosetpac User Manual
132
Advertisement
Advertisement
Related Products
Wintriss SmartPAC 2
Wintriss autoset 1500
Wintriss autoset 1500 plus
Wintriss autoset 1504
Wintriss autoset 1504 plus
Wintriss AutoSet PAC 120 VAC
Wintriss Categories
Controller
Industrial Equipment
Recording Equipment
Measuring Instruments
Control Systems
More Wintriss Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL