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Aerco Benchmark GF-208
Watts Aerco Benchmark GF-208 Manuals
Manuals and User Guides for Watts Aerco Benchmark GF-208. We have
1
Watts Aerco Benchmark GF-208 manual available for free PDF download: Installation And Start-Up Manual
Watts Aerco Benchmark GF-208 Installation And Start-Up Manual (95 pages)
Natural Gas, Propane Gas and Dual Fuel Fired Modulating & Condensing Boilers
Brand:
Watts
| Category:
Boiler
| Size: 4.45 MB
Table of Contents
Table of Contents
2
Foreword
5
Safety Precautions
9
Warnings & Cautions
9
Emergency Shutdown
10
Prolonged Shutdown
10
Important - for Massachusetts Installations
11
Installation
13
Introduction
13
Receiving the Unit
13
Unpacking
13
Site Preparation
14
Installation Clearances
14
Setting the Unit
16
Lifting Provisions
17
Multiple Unit Installations
17
Supply and Return Piping
17
Pressure Relief Valve Installation
19
Pressure/Temperature Gauge Installation
19
Condensate Drain and Piping
20
Gas Supply Piping
22
Gas Supply Specifications
22
Manual Gas Shutoff Valve
22
External Gas Supply Regulator
22
Ac Electrical Power Wiring
24
Electrical Power Requirements
24
Power Box Location
24
Field Control Wiring
26
Outdoor Air & Air Sensor Common
27
Air Temp Sensor
28
O 2 Sensor (+ & -)
28
Spark Signal (+ & -)
28
Analog in
28
Valve Feedback
28
Shield (Shld & Shld)
29
Analog out
29
RS485 Comm (+, GND, & -)
29
RS232 Comm (Txd & Rxd)
29
Vfd/Blower (0-10 & AGND)
29
Interlocks
29
Fault Relay (NC, COM, & NO)
30
Auxiliary Relay Contacts (NC, COM, & NO)
30
Flue Gas Vent Installation
31
Massachusetts Installations
31
Combustion Air
32
Ducted Combustion Air
32
Benchmark Pump Relay
32
Sequencing Isolation Valve Installation
34
Benchmark 5000-6000 Boiler Installation & Startup Manual
37
Start Sequence
37
Introduction
37
Start/Stop Levels
42
Start/Stop Levels - Air/Fuel & Energy Input
42
Benchmark 5000 Air/Fuel Valve Position and Energy Input
42
Benchmark 6000 Air/Fuel Valve Position and Energy Input
43
Boiler Energy Input Charts
44
Initial Start-Up
47
Initial Start-Up Requirements
47
Tools & Instruments for Combustion Calibration
48
Required Tools & Instrumentation
48
Installing Gas Supply Manometer
48
Accessing the Analyzer Probe Port
49
Pilot Ignition
50
Fuel Types and Combustion Calibration
50
Combustion Calibration
51
NATURAL GAS Combustion Calibration
51
Propane Gas Combustion Calibration
55
Reassembly
58
Dual Fuel Switchover
58
Switchover from NATURAL GAS to PROPANE
59
Switchover from PROPANE to NATURAL GAS
60
Over-Temperature Limit Switches
61
Digital Alarm Switch Checks and Adjustments
61
Safety Device Testing
63
Testing of Safety Devices
63
Low Gas Pressure Test
63
High Gas Pressure Test
65
Low Water Level Fault Test
67
Water Temperature Fault Test
68
Interlock Tests
69
Remote Interlock Test
69
Delayed Interlock Test
69
Flame Fault Test
70
Air Flow Fault Tests
70
Blower Proof Switch Test
71
Blocked Inlet Switch Test
72
Ssov Proof of Closure Switch Check
73
Purge Switch Open During Purge
74
Ignition Switch Open During Ignition
75
Safety Pressure Relief Valve Test
76
Boiler Sequencing Technology
77
Introduction
77
Installation Notes
78
Aerco Bst Quick Start Chart
78
Bst Implementation Instruction
79
OPTION 1 - Constant Setpoint with Direct Wired Header Sensor
79
OPTION 2 - Constant Setpoint with Modbus Wired Header Sensor
80
Benchmark 5000-6000 Boiler Installation & Startup Manual
81
OPTION 3 - Outdoor Reset with Direct Wired Header Sensor and Direct Wired Outdoor Sensor
81
OPTION 4 - Outdoor Reset with Modbus Header Sensor and Modbus Outdoor Sensor
83
OPTION 5 - Remote Setpoint with Direct Wired Header Sensor and 4-20Ma Setpoint Drive
85
OPTION 6 - Remote Setpoint with Direct Wired Header Sensor and Modbus Setpoint Drive
87
OPTION 7 - Remote Setpoint with Modbus Header Sensor and 4-20Ma Setpoint Drive
89
OPTION 8 - Remote Setpoint with Modbus Header Sensor and Modbus Setpoint Drive
91
Appendix A: Dimensional and Clearance Drawings
93
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