VERDER VERDERFLEX Dura 55 Series Manuals

VERDER VERDERFLEX Dura 55 Series Manuals

Manuals and User Guides for VERDER VERDERFLEX Dura 55 Series. We have 1 VERDER VERDERFLEX Dura 55 Series manual available for free PDF download: Operating Manual

VERDER VERDERFLEX Dura 55 Series Operating Manual

VERDER VERDERFLEX Dura 55 Series Operating Manual (31 pages)

Peristaltic Hose Pump

Brand: VERDER | Category: Water Pump | Size: 1 MB

Table of Contents

Table of Contents

3
- Declaration of Conformity
  5
- About this Document
  7
- Table 2. - Warnings Used in the Manual
  7
- Table 3. - Symbols Used in the Manual
  7
- Target Groups
  7
- Table 1. - Target Groups
  7
- Warnings and Symbols
  7
- Safety
  8
- Intended Use
  8
- General Safety Instructions
  8
- Product Safety
  8
- Obligation of the Operating Company
  8
- ATEX Environment
  9
- Sharp Edges
  9
- Hazardous Pumped Liquids
  9
- Obligation of Personnel
  9
- Specific Hazards
  9
- Transport, Storage and Disposal
  10
- Transport
  10
- Unpacking and Inspection on Delivery
  10
- Lifting
  10
- Storage Conditions
  10
- Interim Storage after Using the Pump
  10
- Interim Storage before Using the Pump
  10
- Figure 1. - Fastening Lifting Gear to Pump
  10
- Labelling
  11
- Figure 2. - Name Plate
  11
- Design Details
  11
- Layout and Function
  11
- Name Plate
  11
- Disposal
  11
- Layout
  12
- Bearings and Lubrication
  12
- Installation and Connection
  13
- Preparing for Installation
  13
- Checking the Ambient Conditions
  13
- Preparing the Installation Site
  13
- Preparing the Foundation and Surface
  13
- Installation at Site
  13
- Specifying Pipe Lengths
  14
- Providing Safety and Control Devices (Recommended)
  14
- Table 4. - Dos and Don'ts
  14
- Specifying Nominal Diameters
  14
- Planning the Pipes
  14
- Optimizing Cross-Section of Pipework
  14
- Specifying Supports and Flange Connections
  14
- Electrical Connection
  15
- Installing the Motor and Gearbox (Where Not Supplied)
  15
- Connecting to Power Supply
  15
- Figure 4. - Removing the Back Plate Support
  15
- Figure 5. - Installing the Gearbox
  15
- Figure 6. - Installing the Motor
  15
- Shimming
  16
- Installing the Hose
  16
- Figure 7. - Shimming
  16
- Figure 8. - Installing the Hose
  16
- Figure 12. - Drain Port Without Insert
  17
- Figure 15. - Assembled with Insert
  17
- Figure 14. - Assembled Without Insert
  17
- Figure 13. - Drain Port with Insert
  17
- Figure 9. - Clamp Ring Inserted
  17
- Figure 11. - Port Flange with Insert
  17
- Port Flange Assembly with Insert
  17
- Port Flange Assembly Without Insert
  17
- Flange Assembly
  17
- Figure 10. - Port Flange Without Insert
  17
- Filling the Pump with Lubricant
  18
- Fitting the Inspection Window
  18
- Connecting the Pipes
  18
- Installing the Piping
  18
- Table 5. - Maximum Nozzle Loadings on Flanges
  18
- Figure 16. - Filling the Pump with Lubricant
  18
- Figure 17. - Fitting the Inspection Window
  18
- Figure 18. - Nozzle Loadings on Flanges
  18
- Starting the Pump
  19
- Switching off the Pump
  19
- Operation
  19
- Checking the Direction of Rotation with Dry Pump
  19
- Pre-Commissioning the Pump
  19
- Commissioning the Pump
  20
- Switching on the Pump
  20
- (Refer to 7.1.3)
  20
- Shutting down the Pump
  20
- Start-Up Following a Shutdown Period
  20
- Operating the Standby Pump
  20
- Table 6. - Measures to be Taken if Pump Is Shut down
  20
- Table 7. - Measures Depending on the Behaviour of the Pumped Liquid
  20
- Cleaning Protocol for Hoses
  21
- Cleaning the Pump
  21
- Maintenance
  21
- Inspection
  21
- Inspection, Maintenance and Repair
  21
- Figure 19. - Verderflex NBRF Food Grade Hose Identification
  22
- Maintenance Schedule
  23
- Table 8. - Maintenance Schedule
  23
- Repair
  24
- Preparations for Dismounting
  24
- Returning the Pump to the Manufacturer
  24
- Rebuild / Repair
  24
- Table 9. - Measures for Returning the Pump to the Manufacturer
  24
- Hose Change
  25
- Dismounting the Hose
  25
- Re-Installing the Hose, Port Flanges, Lubricant Refill and Fitting the Inspection Window
  25
- Ordering Spare Parts
  25
- Troubleshooting
  26
- Pump Malfunctions
  26
- Table 10. - Pump Troubleshooting List
  28
List of Tables and Figures

29
- Ambient Conditions
  30
- Cleaning Agents (after Hose Is Removed)
  30
- Lubricants
  30
- Number of Shims Required
  30
- Preservatives
  30
- Pump Specifications
  30
- Rotor Setting Distance
  30
- Table 11. - Pump Specifications
  30
- Technical Specifications
  30
- Tightening Torques
  30
- Document History
  31
- Trademarks
  31

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