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VERDERFLEX Dura 80
VERDER VERDERFLEX Dura 80 Manuals
Manuals and User Guides for VERDER VERDERFLEX Dura 80. We have
1
VERDER VERDERFLEX Dura 80 manual available for free PDF download: Operating Manual
VERDER VERDERFLEX Dura 80 Operating Manual (35 pages)
Peristaltic Hose Pump
Brand:
VERDER
| Category:
Water Pump
| Size: 2.94 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
5
About this Document
7
Target Groups
7
Warnings and Symbols
7
Table 1. - Target Groups
7
Table 2. - Warnings Used in the Manual
7
Table 3. - Symbols Used in the Manual
7
Safety
8
Intended Use
8
General Safety Instructions
8
Product Safety
8
Obligation of the Operating Company
8
Sharp Edges
9
ATEX Environment
9
Specific Hazards
9
Obligation of Personnel
9
Hazardous Pumped Liquids
9
Transport, Storage and Disposal
10
Transport
10
Unpacking and Inspection on Delivery
10
Lifting
10
Storage Conditions
10
Interim Storage after Using the Pump
10
Interim Storage before Using the Pump
10
Figure 1. - Fastening Apparatus Gear to Pump
10
Labelling
11
Name Plate
11
Figure 2. - Name Plate
11
Design Details
11
Disposal
11
Layout and Function
11
Layout
12
Figure 3. - Layout Dura 80 (Generic View)
12
Installation and Connection
13
Preparing for Installation
13
Checking the Ambient Conditions
13
Preparing the Installation Site
13
Preparing the Foundation and Surface
13
Installation at Site
13
Optimizing Cross-Section of Pipework
14
Table 4. - Dos and Don'ts
14
Solids Size
14
Providing Safety and Control Devices (Recommended)
14
Specifying Pipe Lengths
14
Specifying Supports and Flange Connections
14
Planning the Pipes
14
Specifying Nominal Diameters
14
Installing the Motor and Gearbox (Where Not Supplied)
15
Connecting to a Power Supply
15
Figure 4. - Installing the Gearbox
15
Figure 5. - Installing the Motor
15
Figure 7. - Fitting the Inspection Window
16
Figure 8. - Installing the Hose
16
Fitting the Inspection Window
16
Figure 6. - Shimming
16
Installing the Hose
16
Shimming
16
Figure 10. - Port Flange Without Insert
17
Figure 13. - Drain Port with Insert
17
Figure 12. - Drain Port Without Flange
17
Figure 11. - Port Flange with Insert
17
Figure 14. - Assembled Without Insert
17
Figure 9. - Clamp Ring Inserted
17
Port Flange Assembly with Insert
17
Port Flange Assembly Without Insert
17
Flange Assembly
17
Table 5. - Hose and Flange Assembly
17
Filling the Pump with Lubricant
18
Connecting the Pipes
18
Figure 16. - Lubricant Level
18
Figure 17. - High/Low Level Sensor
18
Figure 18. - Filling the Pump with Lubricant
18
Figure 19. - Positioning the Breather Cap
18
Switching off the Pump
19
Figure 20. - Nozzle Loadings on Flanges
19
Table 6. - Maximum Nozzle Loadings on Flanges
19
Installing the Piping
19
Starting the Pump
19
Checking the Direction of Rotation with Dry Pump
19
Pre-Commissioning the Pump
19
Operation
19
Start-Up Following a Shutdown Period
20
Table 8. - Measures Depending on the Behaviour of the Pumped Liquid
20
Table 7. - Measures to be Taken if Pump Is Shut down
20
Commissioning the Pump
20
Shutting down the Pump
20
(Refer to 7.1.3)
20
Switching on the Pump
20
Operating the Standby Pump
21
Inspection, Maintenance and Repair
22
Inspection
22
Maintenance
22
Cleaning the Pump
22
Figure 21. - Clean the Pump Housing
22
Cleaning Protocol for Hoses
23
Figure 22. - Verderflex NBRF Food Grade Hose Identification
23
Maintenance Schedule
24
Table 9. - Maintenance Schedule
24
Rebuild / Repair
25
Table 10. - Measures for Returning the Pump to the Manufacturer
25
Repair
25
Returning the Pump to the Manufacturer
25
Preparations for Dismounting
25
Drain/Change the Lubricant
26
Grease the Gearbox Adaptor/Bearing Carrier
26
Hose Change
26
Figure 23. - Drain the Lubricant
26
Figure 24. - Close the Valve
26
Figure 25. - Filling the Pump with Lubricant
26
Replace the Rotor Shoe
27
Figure 26. - Grease the Gearbox Adaptor/Bearing Carrier
27
Figure 27. - Remove the Lower Port Flange
27
Figure 28. - Remove the O-Ring and Clamp Ring
27
Figure 29. - Removing the Inspection Window
27
Replace the Rotor
28
Figure 30. - Remove Shims
28
Figure 31. - Re-Assemble a New Rotor
28
Troubleshooting
29
Pump Malfunctions
29
Table 11. - Pump Troubleshooting List
31
List of Tables and Figures
32
Ambient Conditions
33
Cleaning Agents (after Hose Is Removed)
33
Lubricants
33
Preservatives
33
Pump Specifications
33
Solids Size Handling
33
Table 12. - Pump Specifications
33
Table 13. - Tightening Torques
33
Technical Specifications
33
Tightening Torques
33
Shimming Chart
34
Document History
35
Trademarks
35
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