Tormach 1300PL Manuals

Manuals and User Guides for Tormach 1300PL. We have 2 Tormach 1300PL manuals available for free PDF download: Operator's Manual

Tormach 1300PL Operator's Manual (122 pages)

Brand: Tormach | Category: Lathe | Size: 4 MB

Getting Help
3
Important Information: Please Read First
3
Liability Disclaimer
4
Table of Contents
5
Safety
9
Intended Use
10
Machine Standards
11
American National Safety Institute (ANSI)
11
Occupational Safety and Health Administration (OSHA)
11
Safety Overview
12
Safety Messages
12
Personal Injury
12
Property Damage
12
Safety Decals
12
On the Electrical Cabinet Door
12
On the Front of the Bed
13
On the Gantry and the Plasma Head
13
Information Decals
13
Serial Number Plate
13
Machine Safety
15
General Shop Safety
15
Operational Safety
15
General
15
Workholding
16
Electrical Safety
16
About Your Machine
19
Performance Expectations Reference
20
Cutting Performance Reference
20
Torch Height Control Reference
20
Resolution and Accuracy Reference
20
Specifications Reference
21
Machine Specifications
21
Site Requirements
23
General Site and Space Requirements
24
Site Requirements
24
Space Requirements
24
Electrical and Power Requirements
25
Electrical Requirements
25
Power Requirements
25
Plasma Source Power Requirements
25
Options for Non-Conforming Sites
25
Air Requirements
26
Plasma Source Requirements
27
Installation
29
Before You Begin
30
Installation Tools and Items
30
Move the Pallet
31
Unpack the Machine Crate
32
Open the Crate
32
Unpack the Machine
32
Remove Frame from Crate
33
Lifting Frame
33
Installing Legs and Righting Machine
34
Level the Machine Frame and Water Table
36
Level the Machine Frame
36
Level the Water Table
36
Install Side Panels and Cable Carriers
38
Attach the Cable Guard
40
Install Plasma Torch and Lead
41
Make Electrical Connections
42
Install Machine Arm and Connect Controller
43
Fill Water Table
45
Verify the Installation
46
Check Machine Breakers
46
Power on the Machine
46
Verify Axes Function
47
Check Belt Tension
48
Testing Plasma Source Control
48
Testing Ohmic Probing
48
Testing Torch Breakaway
49
Power off the Machine
49
Set Torch Home Position (G30)
51
Calibrate Initial Height Sensing
52
Set Ohmic Probing Sensitivity
52
Set Physical Touch Switch Trigger Depth
52
Set up the Pathpilot Controller
53
Specify the Date and Time
53
Specify the Keyboard Language
53
Configure the Optional Touch Screen Kit
53
Update Pathpilot
53
System Basics
55
System Reference
56
Water Table
56
Z Torch Head
56
Ohmic Touchoff
56
Physical Touch Switch
56
Basic Controls Reference
58
Machine Controls
58
Pathpilot Interface
58
Connectors Reference
59
Plasma Source Control
60
Plasma Settings Reference
61
Touch Switch Trigger Depth
61
Minimum Touchoff Spacing
61
Enable Ohmic Touchoff
62
Enable THC
62
Enable Arc-Ok Checking
62
Basic Operations
63
Create Programs with CAD/CAM
64
Converting DXF Files to G-Code
64
Using a Post-Processor
64
Select a Method for Initial Height Sensing (IHS)
65
Physical Touch Switch
65
Ohmic Probing
65
Make Your First Cuts
66
Test G-Code
66
Code Breakdown
66
Run the Test Program
66
Use the Autofs Material Picker
68
Writing G-Code with Autofs
68
Using Autofs
68
Creating Custom Autofs Presets
68
Deleting Custom Autofs Presets
68
Programming
69
Plasma Specific G-Codes
70
Plasma Specific M-Codes
71
Machine Maintenance
73
Maintenance Safety
74
All Maintenance Procedures
74
Swarf Maintenance Procedures
74
Maintenance Schedules
75
Daily
75
Weekly
75
Monthly
75
Semi-Annually
75
As Needed
75
Adjust Belt Tension
76
Adjust Rack and Pinion Preload
77
Y-Axis
77
X-Axis
77
Troubleshooting
79
Ohmic Probing
80
Ohmic Probe Does Not Trigger
80
Ohmic Probe Triggers Early or between Cuts
81
Touch off
83
The Torch Pierces too High
83
The Torch Bends the Workpiece During Touch-Off
83
Cutting
84
Torch Shuts off During Cut
84
Voltage Feedback
85
No Voltage Reading in Pathpilot
85
Torch Height Control
87
Torch Cuts too High
87
Torch Drags on the Material When Cutting
88
Servo Drives
89
Servos Fault on Fast Direction Changes
89
Diagrams and Parts Lists
91
Base Machine
92
Frame Assembly
94
Water Table
97
Y-Axis Gantry Assembly
99
X-Axis Carriage Assembly
102
Z-Axis Lifter Assembly
104
Electrical Schematics
107
Vac Power (Sheet 2)
108
VDC Controls (Sheet 3)
109
Axis Drive Control (Sheet 4)
110
A-Axis Driver (Sheet 5)
111
Plasma Source Control (Sheet 6)
112
Machine Control Board (Sheet 7)
113
Torch Limit and Breakaway Switches (Sheet 8)
114
Accessory and Auxiliary Power (Sheet 9)
115
Grounds (Sheet 10)
116
Terminal Strips (Sheets 11-16)
117
TB1: AC Terminal Strip (Sheet 11)
117
TB1: AC Terminal Strip (Sheet 12)
118
TB2: Control Terminal Strip (Sheet 13)
119
TB2: Control Terminal Strip (Sheet 14)
120
TB3: 75 VDC Terminal Strip (Sheet 15)
121
TB4: Ground Terminal Strip (Sheet 16)
122

Tormach 1300PL Operator's Manual (100 pages)

Brand: Tormach | Category: Welding System | Size: 8 MB

Table of Contents
5
Safety

11
- Intended Use
  12
- Machine Standards
  12
  - American National Safety Institute (ANSI)
    12
  - Occupational Safety and Health Administration (OSHA)
    12
- Safety Overview
  12
  - Safety Messages
    12
    
    Personal Injury
    12
    
    Property Damage
    13
  - Safety Decals
    13
    
    On the Electrical Cabinet Door
    13
    
    On the Front of the Bed
    13
    
    On the Gantry and the Plasma Head
    14
  - Information Decals
    14
    
    Serial Number Plate
    14
- Machine Safety
  14
  - General Shop Safety
    14
  - Operational Safety
    15
    
    General
    15
    
    Workholding
    16
  - Electrical Safety
    16
About Your Machine

17
- Performance Expectations Reference
  18
- Specifications Reference
  19
  - Machine Specifications
    19
Site Requirements

21
- General Site and Space Requirements
  22
  - Site Requirements
    22
  - Space Requirements
    22
- Electrical and Power Requirements
  22
- Air Requirements
  23
- Plasma Source Requirements
  23
Installation

25
- Before You Begin
  26
  - Installation Tools and Items
    26
- Move the Pallet
  26
- Unpack the Machine Crate
  26
  - Open the Crate
    27
  - Unpack the Machine
    27
- Remove Frame from Crate
  27
  - Lifting Frame
    27
  - Installing Legs and Righting Machine
    29
- Level the Machine Frame and Water Table
  29
  - Level the Machine Frame
    30
  - Level the Water Table
    30
- Install Side Panels and Cable Carriers
  31
- Attach the Cable Guard
  32
- Install Plasma Torch and Lead
  33
- Make Electrical Connections
  34
- Install Machine Arm and Connect Controller
  34
- Fill Water Table
  36
- Verify the Installation
  36
  - Check Machine Breakers
    36
  - Power on the Machine
    36
  - Power off the Machine
    38
  - Verify Axes Function
    38
  - Testing Plasma Source Control
    39
  - Testing Ohmic Probing
    40
  - Testing Torch Breakaway
    40
- Calibrate Initial Height Sensing
  40
  - Set Ohmic Probing Sensitivity
    40
  - Set Physical Touch Switch Trigger Depth
    41
- Set up the Pathpilot Controller
  41
System Basics

43
- System Reference
  44
  - Water Table
    44
  - Z Torch Head
    44
    
    Ohmic Touchoff
    44
    
    Physical Touch Switch
    44
- Basic Controls Reference
  45
  - Machine Controls
    45
  - Pathpilot Interface
    45
- Connectors Reference
  45
- Plasma Source Control
  47
- Plasma Settings Reference
  48
  - Touch Switch Trigger Depth
    48
  - Minimum Touchoff Spacing
    48
  - Enable Ohmic Touchoff
    49
  - Enable THC
    49
  - Enable Arc-Ok Checking
    49
Basic Operations

51
- Selecting a Method for Initial Height Sensing (IHS)
  52
- Making Your First Cuts
  52
  - Test G-Code
    52
  - Code Breakdown
    52
  - Running the Test Program
    53
- Use the Autofs Material Picker
  53
  - Writing G-Code with Autofs
    53
  - Using Autofs
    54
  - Creating New Autofs Presets
    54
Programming

55
- Plasma Specific G-Codes
  56
- Plasma Specific M-Codes
  56
Machine Maintenance

59
- Maintenance Safety
  60
  - All Maintenance Procedures
    60
  - Swarf Maintenance Procedures
    60
- Maintenance Schedules
  60
  - Daily
    60
  - Weekly
    60
  - Monthly
    60
  - Semi-Annually
    60
  - As Needed
    60
- Adjust Belt Tension
  60
- Adjust Rack and Pinion Preload
  61
  - Y-Axis
    61
  - X-Axis
    62
Troubleshooting

63
- Ohmic Probing
  64
  - Ohmic Probe Does Not Trigger
    64
  - Ohmic Probe Triggers Early or between Cuts
    66
- Touch off
  67
  - The Torch Pierces too High
    67
  - The Torch Bends the Workpiece During Touch-Off
    67
- Voltage Feedback
  68
  - No Voltage Reading in Pathpilot
    68
- Torch Height Control
  69
  - Torch Cuts too High
    69
  - Torch Drags on the Material When Cutting
    70
- Servo Drives
  71
  - Servos Fault on Fast Direction Changes
    71
Diagrams and Parts Lists

73
Electrical Schematics

91
- Vac Power
  92
- VDC Controls
  93
- Axis Drive Control
  94
- A Axis Driver
  95
- Plasma Source Control
  96
- Machine Control Board
  97
- Torch Limit and Breakaway Switches
  98
- Accessory and Auxiliary Power
  99
  - Grounds
    100

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Industrial Equipment Power Tool Enclosure Racks & Stands Lathe

More Tormach Manuals

Tormach 1300PL Manuals

Tormach 1300PL Operator's Manual (122 pages)

Table of Contents

Tormach 1300PL Operator's Manual (100 pages)

Table of Contents

Safety

About Your Machine

Site Requirements

Installation

System Basics

Basic Operations

Programming

Machine Maintenance

Troubleshooting

Diagrams and Parts Lists

Electrical Schematics

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