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Tormach 1300PL Operator's Manual

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Original Instructions
OPERATOR'S MANUAL
Version 1224A

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Summary of Contents for Tormach 1300PL

  • Page 1 Original Instructions OPERATOR'S MANUAL Version 1224A...
  • Page 2 Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.

  • Page 3: Getting Help

    If there is any damage or shortages, you must contact possible: Tormach within 30 days of receipt. Create a support Your phone number, address, and company name (if ticket with Tormach Technical Support at applicable).

  • Page 4: Liability Disclaimer

    All information provided is on an as is basis. The authors, publisher, and Tormach, Inc. ("we", "us", and so on) shall not have any liability for, or responsibility to, any person or entity for any reason for any loss or damage arising from the information contained in this document.

  • Page 5: Table Of Contents

    3.2.3 Plasma Source Power Requirements 3.2.4 Options for Non-Conforming Sites 3.3 Air Requirements 3.4 Plasma Source Requirements ©Tormach® 2024 Page 5 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 6 SYSTEM BASICS 5.1 System Reference 5.1.1 Water Table 5.1.2 Z Torch Head Ohmic Touchoff Physical Touch Switch ©Tormach® 2024 Page 6 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 7 8.2.3 Monthly 8.2.4 Semi-Annually 8.2.5 As Needed 8.3 Adjust Belt Tension 8.4 Adjust Rack and Pinion Preload ©Tormach® 2024 Page 7 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 8 11.10.4 TB2: Control Terminal Strip (Sheet 14) 11.10.5 TB3: 75 Vdc Terminal Strip (Sheet 15) 11.10.6 TB4: Ground Terminal Strip (Sheet 16) ©Tormach® 2024 Page 8 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 9: Safety

    SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...

  • Page 10: Intended Use

    To safely operate products, you must obey all safety precautions and warnings that are on the machines and in the documentation. ©Tormach® 2024 Page 10 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 11: Machine Standards

    ANSI Z49.1:2005 Safety in Welding, Cutting, and Allied Processes 1.2.2 Occupational Safety and Health Administration (OSHA) OSHA 1910.212 General Requirements for All Machines ©Tormach® 2024 Page 11 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 12: Safety Overview

    Do not remove any safety decals. If any safety machine. decals become worn or damaged, contact Tormach Technical Before operating the machine in any way, you must read and Support for guidance on receiving replacement decals.

  • Page 13: On The Front Of The Bed

    5. Personal Protective Equipment: Eyes. Prevent injury by always wearing protective safety eyewear. Before operating this machine in any way, you must verify that ©Tormach® 2024 Page 13 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 14 1.3 Safety Overview Figure 1-4: Example of the serial number plate on the side of the electrical cabinet. ©Tormach® 2024 Page 14 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 15: Machine Safety

    Remain near the machine after use for at least one half ©Tormach® 2024 Page 15 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 16: Workholding

    Never use flammable liquids (like alcohol, diesel fuel, or door open. kerosene) in the machine’s coolant system. ©Tormach® 2024 Page 16 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 17 Never reach into the electrical cabinet with the machine powered on. Never modify the machine's electronics. Never drill into the electrical cabinet. ©Tormach® 2024 Page 17 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 19: About Your Machine

    ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations Reference 2.2 Specifications Reference...

  • Page 20: Performance Expectations Reference

    Note: The resolution of motion is the minimum discrete positional move. Repeatability ±0.001" (±0.0254 mm) Positional Accuracy ≤0.005 in./ft (130 micron / 300 ©Tormach® 2024 Page 20 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 21: Specifications Reference

    5mm HTD Belt (Y Axis) Machine Construction Water Table Welded Steel Machine Base Welded Steel Gantry Bridge Aluminum ©Tormach® 2024 Page 21 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 22 Resolution 0.0005" (.0127 mm) Repeatability ±0.001" (±0.0254 mm) Positional Accuracy ≤0.005 in./ft (130 micron / 300 mm) ©Tormach® 2024 Page 22 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 23: Site Requirements

    SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements 3.3 Air Requirements 3.4 Plasma Source Requirements...

  • Page 24: General Site And Space Requirements

    Machine Size 78" x 70" (1.95m m x 1.7 m) Machine Height 55" (1.4 m) Typical System Footprint 89" × 67" (2.3 m × 1.7 m) ©Tormach® 2024 Page 24 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 25: Electrical And Power Requirements

    While the machine can run on line voltages between 200 to 240 Vac, performance is reduced on line voltages ©Tormach® 2024 Page 25 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 26: Air Requirements

    Dry Air We recommend using a compressed air dryer, desiccator, or filter between the air compressor and the machine. ©Tormach® 2024 Page 26 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 27: Plasma Source Requirements

    3.4 Plasma Source Requirements 3.4 PLASMA SOURCE REQUIREMENTS Tormach recommends either the Hypertherm Powermax 45 XP or the Powermax 65 plasma sources for use with the 1300PL. Plasma sources ordered directly from Tormach will include the correct CNC control interface and cables.

  • Page 29: Installation

    INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. Before operating the machine in any way, you must read and understand this section. CONTENTS 4.1 Before You Begin 4.2 Move the Pallet 4.3 Unpack the Machine Crate 4.4 Remove Frame from Crate 4.5 Level the Machine Frame and Water Table 4.6 Install Side Panels and Cable Carriers...

  • Page 30: Before You Begin

    Verify the received goods against the packing list. If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed.

  • Page 31: Move The Pallet

    ©Tormach® 2024 Page 31 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 32: Unpack The Machine Crate

    Verify the received goods against the packing list. If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed.

  • Page 33: Remove Frame From Crate

    Place two 4x4 pieces on the pallet jack legs and repeat the lift. Place another 4x4 under the side ©Tormach® 2024 Page 33 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 34: Installing Legs And Righting Machine

    4. Move the lifting sling to the same position on the opposite end of the frame. ©Tormach® 2024 Page 34 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 35 7. Install the last two legs. ©Tormach® 2024 Page 35 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 36: Level The Machine Frame And Water Table

    1. Examine the level on the water table to determine if you must make adjustments. The water table on the 1300PL is supported on two adjustable rails, one on each side of the table.
  • Page 37 5. Using the two grub screws underneath the machine frame, lift the water table rails so that the front two corners are level. ©Tormach® 2024 Page 37 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 38: Install Side Panels And Cable Carriers

    Note that this side panel has a small cable carrier on the inside of the frame to carry cables from the machine ©Tormach® 2024 Page 38 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 39 (this is where a ground wire will be attached). ©Tormach® 2024 Page 39 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 40: Attach The Cable Guard

    3. Attach the cable guard to the cable track using 4 M6 socket head cap screws. ©Tormach® 2024 Page 40 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 41: Install Plasma Torch And Lead

    9. Attach the ohmic probing spade connector to your torch 14. Reinstall the cable guard covers that you removed in cap. Step 3. ©Tormach® 2024 Page 41 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 42: Make Electrical Connections

    5. Pass the ground wire through the hole in the side panel, and then connect it to the ground block on the underside of the water table. ©Tormach® 2024 Page 42 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 43: Install Machine Arm And Connect Controller

    ©Tormach® 2024 Page 43 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 44 9. Install all end panels on the frame rails. ©Tormach® 2024 Page 44 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 45: Fill Water Table

    A properly filled water table is critical for safe operation of the 1300PL. The water table traps a majority of the metal particulates released in the cutting process and keeping it filled is important for maintaining good air quality in your shop space.

  • Page 46: Verify The Installation

    2. Connect the machine's mains power cable to the verified electrical service. 3. Find the Main Disconnect switch, and then remove the hang tag. ©Tormach® 2024 Page 46 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 47: Verify Axes Function

    Machine OK light changes from yellow to green. Once both are on, the machine is powered on and ready to operate. ©Tormach® 2024 Page 47 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 48: Check Belt Tension

    2. Jog the torch to a location several inches above the water table so that you can safely test the arc. ©Tormach® 2024 Page 48 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 49: Testing Torch Breakaway

    Note: You must be using shielded consumables where the torch cap extends below the nozzle. Your Tormach 1300PL is equipped with torch breakaway If the nozzle contacts the workpiece before the detection to stop motion in the event that a tip-up during torch cap, ohmic probing will not work.
  • Page 50 Figure 4-11: Example of the Main Disconnect switch in the Off position. Mains power is disconnected from the machine. ©Tormach® 2024 Page 50 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 51: Set Torch Home Position (G30)

    In the future, when you execute an M205 or G30 command in G-Code, the torch will return to this height. ©Tormach® 2024 Page 51 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 52: Calibrate Initial Height Sensing

    4.14 CALIBRATE INITIAL HEIGHT SENSING 4.14.1 Set Ohmic Probing Sensitivity The ohmic probing system on the 1300PL relies on a calibrated resistance value between the torch cap and the workpiece. If you do not calibrate your ohmic probe, you may find that it is triggered by water on the work piece or inside the torch cap.

  • Page 53: Set Up The Pathpilot Controller

    1. Confirm that the PathPilot controller is powered on and out of Reset mode. 2. Downloading and installing an update file requires an ©Tormach® 2024 Page 53 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 55: System Basics

    SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference 5.3 Connectors Reference 5.4 Plasma Source Control 5.5 Plasma Settings Reference...

  • Page 56: System Reference

    This can be useful in situations like cutting painted metal, where no continuity with the workpiece is possible. ©Tormach® 2024 Page 56 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 57 ©Tormach® 2024 Page 57 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 58: Basic Controls Reference

    The PathPilot control system consists of: Controller Arm Controller (Optional) Jog Shuttle Keyboard ©Tormach® 2024 Page 58 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 59: Connectors Reference

    10. Emergency Stop Input Input cable from the operator panel containing the reset button and emergency stop. ©Tormach® 2024 Page 59 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 60: Plasma Source Control

    5.4 Plasma Source Control 5.4 PLASMA SOURCE CONTROL The 1300PL uses a 7-pin connector for controlling the plasma source. A 7-pin to 14-pin cable is included with your machine to control Hypertherm plasma sources. The pin-out of the 7-pin connector on the electrical cabinet is as follows:...

  • Page 61: Plasma Settings Reference

    5.5 PLASMA SETTINGS REFERENCE LED. Very slowly, jog downwards until the LED comes on. PathPilot for the 1300PL has several machine-specific settings that you might need to adjust after setting up your machine. Note: For a full overview of how to use PathPilot, refer to the PathPilot manual at tormach.com/support.

  • Page 62: Enable Ohmic Touchoff

    Disable this setting if your plasma source does not supply an arc-ok signal. ©Tormach® 2024 Page 62 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 63: Basic Operations

    BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 6.1 Create Programs with CAD/CAM 6.2 Select a Method for Initial Height Sensing (IHS) 6.3 Make Your First Cuts 6.4 Use the AutoFS Material Picker...

  • Page 64: Create Programs With Cad/Cam

    6.1.1 Converting DXF Files to G-Code choose feeds and speeds (based on the AutoFS dropdowns). The simplest way to start cutting on the 1300PL is by using the Override the AutoFS settings by applying the cut conversational DXF import feature in PathPilot. We parameters from your CAM software.

  • Page 65: Select A Method For Initial Height Sensing (Ihs)

    This guarantees a consistent pierce height, which prolongs consumable life. The 1300PL has two methods of detecting the Z location of the workpiece before a cut. Choose which method to use based on your workpiece, cutting situation, and machine setup.

  • Page 66: Make Your First Cuts

    3. Bring PathPilot out of the Reset state and home the T 1 M6 G43 H 1 machine. ©Tormach® 2024 Page 66 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 67 10. Adjust your plasma source to the amperage shown in the AMPS DRO field. 11. Select Cycle Start. The machine performs the test cut that you programmed. ©Tormach® 2024 Page 67 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 68: Use The Autofs Material Picker

    AutoFS dropdowns on the Main tab of 6.4 USE THE AUTOFS MATERIAL PICKER PathPilot. PathPilot on the 1300PL is designed so that you don't need to The DROs turn green, which indicates that they were manually program feeds and speeds in your G-code. Instead, automatically set.

  • Page 69: Programming

    PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 7.1 Plasma Specific G-Codes 7.2 Plasma Specific M-Codes...

  • Page 70: Plasma Specific G-Codes

    7: PROGRAMMING 7.1 Plasma Specific G-Codes 7.1 PLASMA SPECIFIC G-CODES Note: For information on all other supported G-codes, refer to the PathPilot manual at tormach.com/support. G-Code Name Description Workpiece Probe vertically downwards towards the end of travel until the ohmic cap contacts the work piece.

  • Page 71: Plasma Specific M-Codes

    M01 break to allow the user to set the specified Automatic. air pressure. ©Tormach® 2024 Page 71 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 73: Machine Maintenance

    MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 8.1 Maintenance Safety 8.2 Maintenance Schedules 8.3 Adjust Belt Tension 8.4 Adjust Rack and Pinion Preload...

  • Page 74: Maintenance Safety

    Wear safety eye protection rated for ANSI Z87+. 8.1.2 Swarf Maintenance Procedures Wear work gloves. ©Tormach® 2024 Page 74 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 75: Maintenance Schedules

    For information, see "Diagrams and Parts Lists" (page 91). For any additional support, we can help. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed. 8.2.1 Daily Clean the machine of any dust or abrasive particle buildup with a vacuum and brushes.

  • Page 76: Adjust Belt Tension

    Tools and Items Required 5. Loosen the mounting hardware for the servo motor. Allen Key Set The drive belts on the 1300PL should be checked for wear and tensioned several times a year to avoid lost motion and reduced machine accuracy.

  • Page 77: Adjust Rack And Pinion Preload

    Allen Key Set Crescent Wrench The rack and pinion gear drive on the 1300PL uses a spring preload to allow the pinion gear to self adjust to compensate wear on the rack and reduce backlash. It is preset at the factory and will not need frequent adjustment.

  • Page 79: Troubleshooting

    TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 9.1 Ohmic Probing 9.2 Touch Off...

  • Page 80: Ohmic Probing

    How to test ohmic probing: Open the electrical cabinet and locate the Tormach THCT Board (PN 39096). Have a helper touch the ground clamp to the torch cap and watch LED D8 on the bottom left of the board. If the LED lights up when the ground clamp contacts the torch cap, the THCT board is measuring contact between the cap and ground as intended.

  • Page 81: Ohmic Probe Triggers Early Or Between Cuts

    Probability How-To Steps Need More? Sensitivity is adjustable to account for 1. Open the electrical cabinet and locate the Tormach THCT board (PN different workpiece materials and 39096). situations (wet metal). 2. Adjust the "RV1" potentiometer clockwise to increase the sensitivity, until See "Calibrate Initial Height Sensing"...
  • Page 82 2. Open the electrical cabinet and locate the Tormach THCT board (PN 39096). 3. Adjust the "RV1" potentiometer counterclockwise to decrease the sensitivity until the ohmic probe is not triggered by the water but is still triggered if you lift the workpiece to touch the torch cap.

  • Page 83: Touch Off

    ©Tormach® 2024 Page 83 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 84: Cutting

    Control in the PathPilot Settings menu. unless placed in expanded metal / continuous pilot arc mode. ©Tormach® 2024 Page 84 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 85: Voltage Feedback

    If you do read a voltage, proceed to checking THCT communication with the Machine Control Board. ©Tormach® 2024 Page 85 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 86 445 at the Machine Control Board. Reference the machine wiring diagram to make sure they are in the correct terminal blocks and firmly seated. ©Tormach® 2024 Page 86 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 87: Torch Height Control

    USB port and the RS485 cable is plugged in to the back of the plasma source. ©Tormach® 2024 Page 87 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 88: Torch Drags On The Material When Cutting

    USB port and the RS-485 cable is plugged in to the back of the plasma source. ©Tormach® 2024 Page 88 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 89: Servo Drives

    How-To Steps Need More? High Check for loose wires between the power supply and backfeed clamp (PN The servos used in the 1300PL feed a 39102). significant amount of energy back into the power supply when braking. This Power off the main breaker.
  • Page 90 If you see no activity from the CLAMP LED and either axis faults during the test, replace your backfeed clamp. ©Tormach® 2024 Page 90 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 91: Diagrams And Parts Lists

    DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 10.1 Base Machine 10.2 Frame Assembly...

  • Page 92: Base Machine

    10: DIAGRAMS AND PARTS LISTS 10.1 Base Machine 10.1 BASE MACHINE ©Tormach® 2024 Page 92 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 93 Water Table Assembly (PN 50003) Y-Axis Gantry Assembly (PN 50004) X-Axis Carriage Assembly (PN 50005) Z-Axis Lifter Assembly (PN 50006) ©Tormach® 2024 Page 93 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 94: Frame Assembly

    10: DIAGRAMS AND PARTS LISTS 10.2 Frame Assembly 10.2 FRAME ASSEMBLY ©Tormach® 2024 Page 94 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 95 Screw, Socket Head Cap, M08 × 1.25 × 016 (PN 31681) Screw, Socket Head Cap, M10 × 1.5 × 060 (PN 20001) ©Tormach® 2024 Page 95 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 96 Energy Chain Link, Wide (PN 50017) Energy Chain End Link, Wide, Internal Tabs (PN 50819) Energy Chain End Link, Wide, External Tabs (PN 50820) ©Tormach® 2024 Page 96 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 97: Water Table

    10: DIAGRAMS AND PARTS LISTS 10.3 Water Table 10.3 WATER TABLE ©Tormach® 2024 Page 97 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 98 Water Table Roller Axle (PN 50118) Water Table Roller Spacer (PN 50034) Washer, Flat, M8 (PN 30531) ©Tormach® 2024 Page 98 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 99: Y-Axis Gantry Assembly

    10: DIAGRAMS AND PARTS LISTS 10.4 Y-Axis Gantry Assembly 10.4 Y-AXIS GANTRY ASSEMBLY ©Tormach® 2024 Page 99 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 100 Timing Pulley, HTD-5, 25 Tooth, 14 mm ID (PN 50077) Timing Pulley, HTD-5, 50 Tooth, 14 mm Shaft (PN 50079) ©Tormach® 2024 Page 100 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 101 Screw, Socket Head Cap, M4 × 0.7 - 10 (PN 30924) Washer, Flat, M8 (PN 50821) Screw, Socket Head Cap, M8 × 1.25 - 20 (PN 31895) ©Tormach® 2024 Page 101 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 102: X-Axis Carriage Assembly

    10: DIAGRAMS AND PARTS LISTS 10.5 X-Axis Carriage Assembly 10.5 X-AXIS CARRIAGE ASSEMBLY ©Tormach® 2024 Page 102 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 103 Screw, Socket Head Cap, M4 × 0.7 - 10 (PN 30924) Screw, Socket Head Cap, M10 × 1.5 - 60 (PN 20001) ©Tormach® 2024 Page 103 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 104: Z-Axis Lifter Assembly

    10: DIAGRAMS AND PARTS LISTS 10.6 Z-Axis Lifter Assembly 10.6 Z-AXIS LIFTER ASSEMBLY ©Tormach® 2024 Page 104 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 105 Screw, Socket Head Cap, M4 × 0.7 - 10 (PN 30924) Z-Axis Motor Mount Sheet Metal (PN 50098) ©Tormach® 2024 Page 105 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 106 Screw, Socket Head Cap, M6 × 1 - 16 (PN 33117) Screw, Cone Point Set, M4 × 16 90° (PN 20001) ©Tormach® 2024 Page 106 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 107: Electrical Schematics

    ELECTRICAL SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the electrical schematics for this machine’s electronics. CONTENTS 11.1 230 Vac Power (Sheet 2) 11.2 24 Vdc Controls (Sheet 3) 11.3 Axis Drive Control (Sheet 4) 11.4 A-Axis Driver (Sheet 5) 11.5 Plasma Source Control (Sheet 6) 11.6 Machine Control Board (Sheet 7) 11.7 Torch Limit and Breakaway Switches (Sheet 8) 11.8 Accessory and Auxiliary Power (Sheet 9)

  • Page 108: Vac Power (Sheet 2)

    11: ELECTRICAL SCHEMATICS 11.1 230 Vac Power (Sheet 2) 11.1 230 VAC POWER (SHEET 2) ©Tormach® 2024 Page 108 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 109: Vdc Controls (Sheet 3)

    11: ELECTRICAL SCHEMATICS 11.2 24 Vdc Controls (Sheet 3) 11.2 24 VDC CONTROLS (SHEET 3) ©Tormach® 2024 Page 109 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 110: Axis Drive Control (Sheet 4)

    11: ELECTRICAL SCHEMATICS 11.3 Axis Drive Control (Sheet 4) 11.3 AXIS DRIVE CONTROL (SHEET 4) ©Tormach® 2024 Page 110 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 111: A-Axis Driver (Sheet 5)

    11: ELECTRICAL SCHEMATICS 11.4 A-Axis Driver (Sheet 5) 11.4 A-AXIS DRIVER (SHEET 5) ©Tormach® 2024 Page 111 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 112: Plasma Source Control (Sheet 6)

    11: ELECTRICAL SCHEMATICS 11.5 Plasma Source Control (Sheet 6) 11.5 PLASMA SOURCE CONTROL (SHEET 6) ©Tormach® 2024 Page 112 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 113: Machine Control Board (Sheet 7)

    11.6 Machine Control Board (Sheet 7) 11.6 MACHINE CONTROL BOARD (SHEET 7) 24V DC Control ECM Power Turret Control ©Tormach® 2024 Page 113 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 114: Torch Limit And Breakaway Switches (Sheet 8)

    11: ELECTRICAL SCHEMATICS 11.7 Torch Limit and Breakaway Switches (Sheet 8) 11.7 TORCH LIMIT AND BREAKAWAY SWITCHES (SHEET 8) ©Tormach® 2024 Page 114 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 115: Accessory And Auxiliary Power (Sheet 9)

    11: ELECTRICAL SCHEMATICS 11.8 Accessory and Auxiliary Power (Sheet 9) 11.8 ACCESSORY AND AUXILIARY POWER (SHEET 9) ©Tormach® 2024 Page 115 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 116: Grounds (Sheet 10)

    11: ELECTRICAL SCHEMATICS 11.9 Grounds (Sheet 10) 11.9 GROUNDS (SHEET 10) ©Tormach® 2024 Page 116 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 117: Terminal Strips (Sheets 11-16)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10 TERMINAL STRIPS (SHEETS 11-16) 11.10.1 TB1: AC Terminal Strip (Sheet 11) ©Tormach® 2024 Page 117 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 118: Tb1: Ac Terminal Strip (Sheet 12)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10.2 TB1: AC Terminal Strip (Sheet 12) ©Tormach® 2024 Page 118 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 119: Tb2: Control Terminal Strip (Sheet 13)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10.3 TB2: Control Terminal Strip (Sheet 13) ©Tormach® 2024 Page 119 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 120: Tb2: Control Terminal Strip (Sheet 14)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10.4 TB2: Control Terminal Strip (Sheet 14) ©Tormach® 2024 Page 120 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 121: Tb3: 75 Vdc Terminal Strip (Sheet 15)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10.5 TB3: 75 Vdc Terminal Strip (Sheet 15) ©Tormach® 2024 Page 121 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 122: Tb4: Ground Terminal Strip (Sheet 16)

    11: ELECTRICAL SCHEMATICS 11.10 Terminal Strips (Sheets 11-16) 11.10.6 TB4: Ground Terminal Strip (Sheet 16) ©Tormach® 2024 Page 122 UM10720: 1300PL Operator's Manual (Version 1224A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

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