Thermal Dynamics ULTRA-CUT 100 Cutting Manuals

Manuals and User Guides for Thermal Dynamics ULTRA-CUT 100 Cutting. We have 1 Thermal Dynamics ULTRA-CUT 100 Cutting manual available for free PDF download: Operating Manual

Thermal Dynamics ULTRA-CUT 100 Operating Manual

Thermal Dynamics ULTRA-CUT 100 Operating Manual (144 pages)

Plasma cutting system

Brand: Thermal Dynamics | Category: Welding System | Size: 15 MB

Table of Contents

Table of Contents
5
General Information
9
Section 2: Specifications
15
- General Description of the System
  15
- Plasma Power Supply
  15
- Remote Arc Starter
  15
- Gas Control Module
  15
- Precision Plasma Cutting Torch
  15
- Specifications & Electrical Requirements
  16
- System Component Layout
  16
- Power Supply Dimensions
  17
- Power Supply Rear Panel Features
  18
- Gas Requirements
  19
- Gas Applications
  19
- XTTM-300 Torch Specifications
  20
Section 3: Installation
23
Section 4: Operation
65
- Power Supply Control Panel
  65
- Start-Up Sequence
  66
- Gas Control Module Operation
  67
- Gas Control Module: Controls & Indicators
  68
- Sequence of Operation
  71
- Nitride Build-Up
  72
- Gas Selection
  74
- Power Supply Status Codes
  75
- Remote Arc Starter: Service Chart
  78
- Remote Arc Starter: Spark Gap Adjustment
  79
Section 5: Maintenance
81
Section 6: Replacement Assemblies & Parts
83
Section 7: Torch Maintenance
115
- Consumable Removal
  115
- O-Ring Lubrication
  116
- Parts Wear
  116
- Torch Consumables Installation
  117
- Coolant Leak Trouble-Shooting
  119
APPENDIX 1: Remote Arc Starter Schematic
121
APPENDIX 2: Gas Control and Torch Valve Schematic
122
APPENDIX 3: Gas Control Module
124
APPENDIX 4: Gas Control Module PCB Layout
125
APPENDIX 5: Gas Control Display Module PCB Layout
126
APPENDIX 6: CCM CPU PCB Layout
127
APPENDIX 7: CCM Input-Output PCB Layout
128
APPENDIX 8: CNC - Control Module PCB Connections
129
- CNC Functions
  130
- CNC Input / Output Descriptions
  131
- Simplified CNC Circuit
  132
APPENDIX 9: Schematic, 230-460V Power Supply
134
APPENDIX 10: Schematic, CCC 400V Power Supply
136
APPENDIX 11: Schematic, CE 400V Power Supply
138
APPENDIX 12: Schematic, CSA 600V Power Supply
140
APPENDIX 13: Publication History
142
- Global Customer Service Contact Information
  143

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