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Welding System
51 CUTMASTER
Thermal Dynamics 51 CUTMASTER Manuals
Manuals and User Guides for Thermal Dynamics 51 CUTMASTER. We have
2
Thermal Dynamics 51 CUTMASTER manuals available for free PDF download: Service Manual, Operating Manual
Thermal Dynamics 51 CUTMASTER Service Manual (88 pages)
Brand:
Thermal Dynamics
| Category:
Welding System
| Size: 1.77 MB
Table of Contents
Service Manual
1
Table of Contents
5
General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
13
Statement of Warranty
14
Introduction
15
Scope of Manual
15
General Service Philosophy
15
Service Responsibilities
15
Section 2 Introduction
15
Section 3: Description
17
Scope
17
Power Supply Specifications
17
Power Supply Features
18
Air Regulator/Filter Assembly Specifications
20
Troubleshooting
21
Introduction
21
Periodic Inspection & Cleaning Procedures
21
System Theory
21
Section 4 Troubleshooting
21
Common Operating Problems
22
Troubleshooting Guide - General Information
23
Circuit Fault Isolation
24
Main Input and Internal Power Problems
25
Pilot Arc Problems
31
Main Arc Problems
34
Test Procedures
35
Replacement Procedures
41
Introduction
41
Anti-Static Handling Procedures
41
Parts Replacement - General Information
41
Section 5 Replacement Procedures
41
Major External Parts Replacement
42
Front Panel Parts Replacement
42
Left Side Internal Parts Replacement
43
Rear Panel Parts Replacement
48
Right Side Internal Parts Replacement
50
Parts Lists
53
Introduction
53
Ordering Information
53
Major External Replacement Parts
54
Front Panel Replacement Parts
55
Left Side Internal Replacement Parts
56
Right Side Internal Replacement Parts
58
Rear Panel Replacement Parts
60
Options and Accessories
61
Patent Information
62
Appendix 1: Input Wiring Requirements
63
Appendix 2: Sequence of Operation (Block Diagram
64
Appendix 3: Logic Pc Board Layout
66
Appendix 4: Main Power Pc Board Layout
68
Appendix 5: Pilot Board Layout
70
Appendix 6: Led/Pot Pc Board Layout
71
Appendix 7: Igbt Circuit Pc Board Layout
72
Appendix 8: Input Diode Pc Board Layout
73
Appendix 9: Output Diode Pc Board Layout
74
APPENDIX 10-A: MAIN PC BOARD WIRING (208/230-Volt Units
76
APPENDIX 10-B: MAIN PC BOARD WIRING (400-Volt and 460-Volt Units
77
Appendix 11: 28Vac Circuit Diagram
78
Appendix 12: Maintenance Schedule
79
Appendix 13: Torch Pin - out Diagrams
80
Appendix 14: Torch Connection Diagrams
81
APPENDIX 15: SYSTEM SCHEMATIC (208/230-Volt Units
82
APPENDIX 16: SYSTEM SCHEMATIC (400-Volt and 460-Volt Units
84
APPENDIX 17: Publication History
86
Global Customer Service Contact Information
87
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Thermal Dynamics 51 CUTMASTER Operating Manual (60 pages)
PLASMA CUTTING SYSTEM
Brand:
Thermal Dynamics
| Category:
Welding System
| Size: 1.57 MB
Table of Contents
Table of Contents
4
General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Declaration of Conformity
10
Statement of Warranty
11
Introduction
13
Scope of Manual
13
Power Supply Specifications
13
Section 2 Introduction
13
Input Wiring Specifications
14
Power Supply Features
15
Power Supply Options and Accessories
16
Installation
17
Unpacking
17
Lifting Options
17
Section 3 Installation
17
Primary Input Power Connections
18
Gas Connections
20
Torch Connections
24
Operation
27
Front Panel Controls and Indicators
27
Section 4 Operation
27
Preparations for Operation
28
Service
33
General Maintenance
33
Section 5 Service
33
Common Faults
37
Basic Troubleshooting Guide
38
Power Supply Basic Parts Replacement
43
Parts Lists
45
Introduction
45
Ordering Information
45
Power Supply Replacement
45
Replacement Parts
46
Options and Accessories
46
Torch Parts
47
Patent Information
48
Appendix 1: Sequence of Operation (Block Diagram
49
Appendix 2: Data Tag Information
50
Appendix 3: Maintenance Schedule
51
Appendix 4: Torch Pin - out Diagrams
52
Appendix 5: Torch Connection Diagrams
53
Appendix 6: System Schematic, 208/230V Units
54
Appendix 7: System Schematic, 400V & 460V Units
56
APPENDIX 8: Publication History
58
Global Customer Service Contact Information
59
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