Terex TA400 Manuals

Terex TA400 Manuals

Manuals and User Guides for Terex TA400. We have 1 Terex TA400 manual available for free PDF download: Operation Manual

Terex TA400 Operation Manual

Terex TA400 Operation Manual (178 pages)

Brand: Terex | Category: Automobile | Size: 7 MB

Table of Contents

Table of Contents
17
1 Introduction

21
2 Safety

25
- Safety
  27
- General
  28
- Articulation and Oscillation Lock
  29
- Machine Tie down Precautions
  29
  - Flammable Fluid Precautions
    30
  - General Fire Precautions
    30
- Preventing Fire Hazards
  30
- Electrical Hazard Precautions
  31
- Mounting and Dismounting
  31
- Operating
  32
- Pre-Starting
  32
- Starting
  32
- Roading
  34
- Lubrication and Servicing
  35
- Scrapping the Machine
  36
- Mirrors and CCTV
  37
- Wheels and Tyres
  39
- Avoid Tyre Explosion Hazard
  40
- Emergency Exit from Cab
  41
- Decals and Instruction Plates
  42
  - Pictorial Decal Set
    43
  - Serial Plate
    44
  - Safety Decals Set ISO Standard
    45
  - Safety Decals Set ANSI Standard
    48
3 Controls and Operating

53
- Controls and Instruments
  55
- Controls and Operating
  55
- Fuse / Relay Box
  56
- Basic Data
  61
- Warning Lights and Symbols
  61
- Instruments
  65
  - Speedometer
    65
  - Tachometer
    65
  - Left Menu Control Button
    66
- Menu Screen and Buttons
  66
  - Right Menu Control Button
    66
  - Main Screen
    67
  - Powerup Screen
    67
  - Battery Voltage Indicator
    68
  - Body up Screen
    68
  - Brightness and RTC Setup Screen
    68
  - Drop Box High/ Low Oil Pressure
    68
  - ECU / TCU Diagnostic Screen
    69
  - Engine Diagnostics
    69
  - Transmission Diagnostics
    69
  - Display Menu Navigation Switch
    70
  - Display Menu OK Switch
    70
  - Hazard Warning Lights
    70
- Switches
  70
  - Drop Box Differential Lock Request Switch
    71
  - Drop Box HI - lo Switch
    71
  - Engine Exhaust Brake Request Switch
    71
  - Transmission Retarder (Manual) Switch
    71
  - Battery Master Switch
    72
  - Diagnostic Test Point
    72
  - Power Key Switch
    72
  - Rear Fog Lamp
    72
- Controls
  73
  - Direction Indicator
    73
  - High Beam Dipper and Flasher
    73
  - Windscreen Wiper/Washer
    73
  - Air Condition Commissioning Procedure
    74
  - Air Conditioner
    74
- Heater
  74
  - Operator's Seat - Air Suspension
    75
  - Operator's Seat - Operation
    76
- Seat Belt
  78
- Trainer / Instructor Seat
  78
- Braking
  79
- Machine Controls
  79
  - Park Brake
    79
  - Service Brake
    79
  - Retarder Operation
    80
- Transmission Retarder
  80
  - Engine Exhaust Brake
    81
  - Electronic Foot Pedal
    82
- Engine
  82
- PDE Fuel Injection System
  82
  - Engine Management System (EMS)
    83
  - PDE Fuel Injection System - Description
    83
  - PDE Fuel Injectors
    83
  - Abbreviations
    86
  - Engine Fault Codes
    86
  - Explanation of FMI Codes
    86
  - Failure Mode Identifiers
    86
  - List of Fault Codes
    87
- Description
  89
  - Mcu Error Codes
    89
  - Allison Series 4500 Automatic Shift Transmission
    94
  - 4Th GEN Shift Controller
    95
  - Displaying Data
    96
  - Clearing Diagnostic Codes
    97
  - Displaying Diagnostic Fault Codes
    97
  - Exiting Diagnostic Mode
    97
  - Allison 4Th Gen Diagnostic Codes
    98
  - Drop Box
    102
  - Differential Lock
    103
  - Hydraulic Controls
    104
  - Steering
    105
  - Body Control
    106
  - Neutral
    106
  - Power down
    106
  - Raise
    106
  - Tilting Cab
    107
  - Hood
    108
  - Operating the Machine
    109
  - Checking the Oil Level
    111
  - Component Checks
    111
  - Fuel Filter/Water Separator
    111
  - Pre-Starting Inspection
    111
  - Brake Cooling Tank - Oil Level Check
    112
  - Engine Air Cleaner Dust Valve
    112
  - Hydraulic Tank - Oil Level Check
    112
  - Transmission - Cold Oil Level
    112
  - Check Fuel Level Gauge
    113
  - Seat and Seat Belts
    113
  - Tyres
    113
  - Engine Operation
    114
  - Starting the Engine
    115
  - Starting the Engine with Jumper Cables
    117
  - Mirrors
    118
  - Pre-Operating Checks
    118
  - Transmission - Hot Oil Level
    118
  - Brake Function Checks
    119
  - Emergency Brake Holding Ability Check
    119
  - Service Brake Holding Ability Check
    119
  - Driving and Stopping
    120
  - Stopping the Engine
    122
  - Parking
    123
  - Working the Machine
    125
  - Loading
    127
  - Hauling
    129
  - Dumping
    130
  - Empty Return
    131
  - Inspection
    135
  - Lubrication
    135
  - Preparation Prior to Roading
    135
  - In Case of Trouble
    136
  - Moving a Disabled Machine
    137
  - Lubrication and Service Chart
    145
  - Lubrication Points
    145
  - Notes on Lubrication and Service Chart
    146
  - Inspection Interval for Engine
    147
  - After First 100 Hours of Operating New or Rebuilt Components
    148
  - Every 10 Hours of Operation (Daily)
    148
  - Miscellaneous Servicing
    148
  - Every 1000 Hours of Operation (6 Months)
    149
  - Every 1500 Hours
    149
  - Every 2000 Hours
    149
  - Every 250 Hours of Operation
    149
  - Air Conditioning Re-Start Procedure
    150
  - Engines and Transmissions
    150
  - Recommended Lubricants
    151
  - Tes295 Approved Oils
    152
  - Diferential and Planetary Approved Lubricants
    153
  - Engine Oil Drain Intervals
    157
  - Lubricant Grade Selection Guide at Ambient (Start-Up) Temperature
    157
  - Recommended Lubricant Notes
    157
  - Transmission Oil
    158
  - Technical Data
    161
  - Technical Data Ta400
    163
  - Dropbox
    164
  - High Range
    164
  - Low Range
    164
  - Hands and Arm Vibration
    167
  - Vibration
    167
  - Whole Body Vibration
    167
  - Noise Emissions
    168
  - Symbol Identification
    169

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