Terex Genie SX-105 XC Boom Lift Manuals

Manuals and User Guides for Terex Genie SX-105 XC Boom Lift. We have 8 Terex Genie SX-105 XC Boom Lift manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual, Operator's Manual Supplement

Terex Genie SX-105 XC Service And Repair Manual (301 pages)

Brand: Terex | Category: Lifting Systems | Size: 7 MB

Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
28
Introduction
28
Observe and Obey
28
Machine Configuration
28
About this Section
29
Platform Controls
30
Platform Circuit Board
30
How to Remove the LED Circuit Board
31
Joysticks
31
How to Reset a Proportional Valve Coil Default
35
How to Set the Function Thresholds and Default Functions Speeds
35
How to Adjust the Function Speeds
37
How to Adjust the Function Ramp Rate Setting
38
Platform Components
39
How to Remove the Platform
39
Platform Leveling Cylinder
40
Platform Rotator
42
How to Bleed the Platform Rotator
44
Platform Level Sensor
44
How to Calibrate the Platform Overload System
46
Platform Overload Recovery Message
49
Jib Boom Components
50
Jib Boom
51
Jib Boom Lift Cylinder
53
Boom Components
54
Cable Track
55
Boom
58
How to Remove the Boom
59
Boom Lift Cylinder
70
Extension Cylinder
72
Boom Extend and Retract Cables
75
How to Replace the Boom Extend/Retract Cables
78
Primary Boom Angle Sensor
79
Boom Length Sensor
82
Engines
85
RPM Adjustment
85
Flex Plate
85
How to Install the Flex Plate
86
Ground Controls
87
Bypass/Recovery Key Switch
87
How to Use the Recovery Mode
88
Circuit Boards
89
Membrane Decal
91
Full Machine Calibration
92
Display Module
93
Hydraulic Pumps
101
How to Remove the Function Pump
101
How to Prime the Function Pump
102
How to Adjust the Function Pump Standby Pressure
102
How to Adjust the Function Pump Pressure Compensator
104
Drive Pump
105
How to Prime the Drive Pump
107
Manifolds
108
Function Manifold
108
Valve Adjustments - Function Manifold
114
How to Adjust the Boom Extend Relief Valve
114
Platform Manifold
115
Platform Rotate Counterbalance Valve Manifold Components
116
Function Enable Manifold
117
Steer and Axle Manifold
118
Valve Adjustments - Steer and Axle Manifold
122
Traction Manifold Components
123
Generator Manifold Component
127
Valve Adjustments - Traction Manifold
128
Valve Coils
129
How to Test a Coil Diode
130
Turntable Rotation Components
131
Turntable Rotation Assembly
131
How to Adjust the Turntable Rotation Gear Backlash
132
Turntable Level Sensor
133
Axle Components
136
Steer Sensors
136
How to Calibrate a Replacement Steer Sensor
138
How to Calibrate All Steer Sensors
139
Steer Cylinders
141
Axle Extension Cylinders
142
Axle Angle Sensors
143
Generators
145
Welder Generator
145
Fault Codes
146
Introduction
146
Observe and Obey
146
Before Troubleshooting
146
Control System Fault Codes
147
Fault Matrix
147
Fault Code Source
165
Deutz TD 2.9 L4 Engine Fault Codes
169
Perkins 854F-34T Engine Fault Code
184
Schematics
193
Introduction
193
Wire Circuit Legend
194
Wire Color Legend
198
Power Circuits
198
Limit Switches and Angle Sensors
203
Circuit Connector Legend
208
Connector Pin Legend
211
Engine Relay and Fuse Panel Legend-Deutz TD2011 and Perkins 1104D Models
227
Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models
228
Engine Relay and Fuse Panel Legend- Perkins 854F Models
229
Telematics Connector Pin Legend
230
Electrical Symbols Legend
231
Hydraulic Symbols Legend
232
Electrical Schematics - Control Circuits
233
Control Circuits - Horn
234
Control Circuits - Power
235
Control Circuits - Can Bus, SX-125 XC
238
Control Circuits - Can Bus, SX-105 XC
239
Control Circuits - Deutz Td2011L04I Engine
241
Control Circuits - Deutz 2.9 Engine
244
Control Circuits - Perkins 1104D-44T Engine
245
Control Circuits - Perkins 854 Engine
248
Control Circuits - Axle Extend/Retract
249
Control Circuits - Steering
252
Control Circuits - Propel
253
Control Circuits - Turntable Rotate
256
Control Circuits - Boom Up/Down, SX-125 XC
257
Control Circuits - Boom Up/Down, SX-105 XC
259
Control Circuits - Boom Extend/Retract, SX-125 XC
262
Control Circuits - Boom Extend/Retract, SX-105 XC
263
Control Circuits - Jib Up/Down and Platform Rotate
265
Control Circuits - Platform Level
268
Control Circuits - Platform Load Sense
269
Control Circuits - Flashing Beacons, Oil Cooler and Drive Lamps
272
Control Circuits - Recovery PLD, SX-125 XC
273
Control Circuits - Recovery PLD, SX-105 XC
275
Control Circuits - Telematics
278
Generator Receptacle Wiring- ANSI/CSA
279
Generator Receptacle Wiring-AUS
281
Generator Receptacle Wiring- CE
283
Perkins 1104D-44T Engine Electrical Schematic
285
Perkins 854F-34T Engine Electrical Schematic
288
Perkins 854F-34T Engine Harness
289
Deutz Td2011L04I Engine Electrical Schematic
291
Deutz TD2.9 Engine Electrical Schematic
294
Deutz TD2.9 Engine Harness
295
Hydraulic Schematic, SX-125 XC
297
Hydraulic Schematic, SX-105 XC
299

Terex Genie SX-105 XC Service And Repair Manual (319 pages)

Brand: Terex | Category: Lifting Systems | Size: 8 MB

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

29
Platform Controls

29
- Platform Circuit Board
  31
  - How to Remove the LED Circuit Board
    32
- Joysticks
  32
Platform Components

40
Jib Boom Components

52
- Jib Boom
  52
- Jib Boom Components
  53
Boom Components

56
- Cable Track
  56
- Primary Boom
  64
- Extension Cylinder
  75
- Boom Extend and Retract Cables
  76
  - How to Replace the Boom Extend/Retract Cables
    79
- Primary Boom Angle Sensor
  80
- Boom Length Sensor
  83
Engines

86
Ground Controls

89
- Bypass/Recovery Key Switch
  89
- Circuit Boards
  91
- Membrane Decal
  93
- Full Machine Calibration
  94
Display Module

95
Hydraulic Pumps

103
- Function Pump
  103
- Drive Pump
  107
  - How to Prime the Drive Pump
    109
Manifolds

110
- Function Manifold
  110
- Valve Adjustments - Function Manifold
  116
- Platform Rotate Counterbalance Valve Manifold Components
  118
- Function Enable Manifold
  119
- Steer and Axle Manifold
  120
- Valve Adjustments - Steer and Axle Manifold
  124
- Traction Manifold Components
  125
- Valve Adjustments - Traction Manifold
  130
- Valve Coils
  131
  - How to Test a Coil Diode
    132
Turntable Rotation Components

133
- Turntable Rotation Assembly
  133
- Turntable Level Sensor
  135
Axle Components

138
- Steer Sensors
  138
  - How to Calibrate a Replacement Steer Sensor
    140
  - How to Calibrate All Steer Sensors
    141
- Steer Cylinders
  143
- Axle Extension Cylinders
  144
- Axle Angle Sensors
  145
Repair Procedures

147
- Welder Generator
  147
Control System Fault Codes

149
Fault Code Display - Deutz Models

171
Deutz TD 2.9 L4 Engine Fault Codes

172
Deutz TCD 2.2 L3 Engine Fault Codes

187
Perkins 854F-34T Engine Fault Code

197
Schematics

206
- Introduction
  206
- Wire Circuit Legend
  207
- Wire Color Legend
  211
- Limit Switches and Angle Sensors
  216
- Circuit Connector Legend
  221
- Connector Pin Legend
  224
- Engine Relay and Fuse Panel Legend-Deutz TD2011 and Perkins 1104D Models
  240
- Engine Relay and Fuse Panel Legend- Perkins 854F Models
  242
- Telematics Connector Pin Legend
  243
- Electrical Symbols Legend
  244
- Hydraulic Symbols Legend
  245
Electrical Schematics - Control Circuits

246

Terex Genie SX-105 XC Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Terex Genie SX-105 XC Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Terex Genie SX-105 XC Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Terex Genie SX-105 XC Operator's Manual (76 pages)

Brand: Terex | Category: Lifting Systems | Size: 6 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
12
Work Area Safety
13
Legend
22
Controls
23
Inspections
32
Operating Instructions
47
Transport and Lifting Instructions
62
Maintenance
68
Specifications
72

Terex Genie SX-105 XC Operator's Manual Supplement (17 pages)

Lift Tools Access Deck

Brand: Terex | Category: Boom Lifts | Size: 0 MB

Terex Genie SX-105 XC Operator's Manual Supplement (10 pages)

Panel Cradle

Brand: Terex | Category: Boom Lifts | Size: 0 MB

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Terex Genie SX-105 XC Boom Lift Manuals

Table of Contents

Table of Contents

Safety Rules

Specifications

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Boom Components

Engines

Ground Controls

Display Module

Hydraulic Pumps

Manifolds

Turntable Rotation Components

Axle Components

Repair Procedures

Control System Fault Codes

Fault Code Display - Deutz Models

Deutz TD 2.9 L4 Engine Fault Codes

Deutz TCD 2.2 L3 Engine Fault Codes

Perkins 854F-34T Engine Fault Code

Schematics

Electrical Schematics - Control Circuits

Table of Contents

Table of Contents

Safety Rules

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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