Terex SX15016H-499 Manuals

Manuals and User Guides for Terex SX15016H-499. We have 1 Terex SX15016H-499 manual available for free PDF download: Service And Repair Manual

Terex SX15016H-499 Service And Repair Manual (295 pages)

Brand: Terex | Category: Boom Lifts | Size: 16 MB

Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
29
Introduction
29
Platform Controls
31
Platform Circuit Board
31
How to Remove the LED Circuit Board
32
Joysticks
33
How to Reset a Proportional Valve Coil Default
36
How to Set the Function Thresholds and Default Functions Speeds
37
How to Adjust the Function Speeds
39
How to Adjust the Function Ramp Rate Setting
39
Platform Components
41
Platform
41
Platform Leveling Cylinder
42
Platform Rotator
43
How to Bleed the Platform Rotator
44
Platform Level Sensor
45
Platform Overload System (if Equipped)
46
Platform Overload Recovery Message
47
Jib Boom Components
49
Jib Boom
50
Jib Boom Lift Cylinder
51
How to Remove the Jib Boom Bellcrank
52
Jib Boom Bellcrank Angle Sensor
53
Boom Components
55
Primary Boom Cable Track
56
Primary Boom
58
How to Remove the Primary Boom
59
How to Disassemble the Primary Boom
61
Primary Boom Lift Cylinder
64
Extension Cylinder
66
Boom Extend and Retract Cables
68
How to Replace the Boom Extend/Retract Cables
73
Primary Boom Angle Sensor
76
Boom Length Sensor
79
Engines
81
RPM Adjustment
81
Flex Plate
81
How to Install the Flex Plate
82
Ground Controls
83
Bypass/Recovery Key Switch
83
How to Use the Recovery Mode
84
Circuit Boards
85
Membrane Decal
87
Full Machine Calibration
88
Display Module
89
Hydraulic Pumps
96
Function Pump
96
How to Prime the Function Pump
97
How to Adjust the Function Pump Standby Pressure
97
How to Adjust the Function Pump Pressure Compensator
99
Drive Pump
100
How to Prime the Drive Pump
102
Manifolds
104
Function Manifold Components
104
Valve Adjustments - Function Manifold
110
Platform Level and Rotation Manifold Components, to SX150H-518
112
8-3A Platform Level and Rotation Manifold Components, from SX150H-519
113
Jib Boom Manifold Components, to SX150H-518
114
8-4A Jib Boom Manifold Components, from SX150H-519
115
Function Enable Manifold
116
Steer and Axle Manifold Components, to SX150H-507
118
8-6A Steer and Axle Manifold Components, from SX150H-508
122
Valve Adjustments - Steer and Axle Manifold
126
Traction Manifold Components
128
Valve Adjustments - Traction Manifold
132
Generator Manifold Component
133
Valve Coils
134
Turntable Rotation Components
136
Turntable Rotation Assembly
136
How to Adjust the Turntable Rotation Gear Backlash
137
Turntable Level Sensor
138
Axle Components
141
Steer Sensors
141
How to Calibrate a Replacement Steer Sensor
143
How to Calibrate All Steer Sensors
144
Steer Cylinders
146
Axle Extension Cylinders
146
Axle Angle Sensors
147
Generators
150
Welder Generator
150
Fault Codes
151
Introduction
151
Control System Fault Codes
152
Fault Matrix
171
Fault Code Source
172
Deutz TD 2.9 L4 Engine Fault Codes
175
Perkins 854F-34T Engine Fault Code
190
Schematics
199
Introduction
199
Wire Circuit Legend
200
Wire Color Legend
204
Limit Switches and Angle Sensors
209
Circuit Connector Legend
213
Connector Pin Legend
216
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I and Perkins
230
1104D-44T Models
230
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
231
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
232
Electrical Symbols Legend
233
Hydraulic Symbols Legend
234
Electrical Schematics - Control Circuits
235
Control Circuits - Horn
236
Control Circuits - Power
237
Control Circuits - Can Bus
240
Control Circuits - Deutz Td2011L04I Engine
241
Control Circuits - Deutz TD 2.9 L4Engine
244
Control Circuits - Perkins 1104D-44T Engine
245
Control Circuits - Perkins 854F-34T Engine
248
Control Circuits - Axle Extend/Retract
249
Control Circuits - Steering
252
Control Circuits - Propel
253
Control Circuits - Turntable Rotate
256
Control Circuits - Boom Up/Down
257
Control Circuits - Boom Extend/Retract
260
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate
261
Control Circuits - Platform Level and Jib Bellcrank Level
264
Control Circuits - Platform Load Sense
265
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights
268
Control Circuits - Recovery PLD
269
Control Circuits - Telematics
272
Generator Receptacle Wiring- ANSI/CSA
273
Generator Receptacle Wiring- CE
276
Perkins 1104D-44T Engine Electrical Schematic
277
Perkins 854F-34T Engine Electrical Schematic
280
Perkins 854F-34T Engine Harness
281
Deutz TD 2.9 L4 Engine Electrical Schematic
284
Deutz TD 2.9 L4 Engine Harness
285
Hydraulic Schematics
287
Hydraulic Schematic (to SX150H-507)
288
Hydraulic Schematic (from SX150H-508 to SX150H-518)
289
Hydraulic Schematic (from SX150H-519)
291
Electrical Schematic (to SX150H-518)
293
Electrical Schematic (from SX150H-519)
294

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Terex SX15016H-499 Service And Repair Manual (295 pages)

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