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Teledyne T101 manual available for free PDF download: Operation Manual
Teledyne T101 Operation Manual (375 pages)
UV FLUORESCENCE H2S ANALYZER
Brand:
Teledyne
| Category:
Measuring Instruments
| Size: 7 MB
Table of Contents
About this Manual
11
Revision History
11
Table of Contents
13
Introduction
23
Features
23
Options
24
Table 1-1. Analyzer Options
24
Specifications and Approvals
27
Specifications
27
Table 2-1. Model T101 Basic Unit Specifications
27
Approvals and Certifications
28
Safety
28
Emc
28
Other Type Certifications
28
Getting Started
29
Unpacking and Initial Setup
29
Instrument Layout
30
Front Panel
30
Figure 3-1. Front Panel Layout
31
Figure 3-2. Display Screen and Touch Control
31
Table 3-1. Display Screen and Touch Control Description
32
Figure 3-3. Display/Touch Control Screen Mapped to Menu Charts
33
Rear Panel
34
Figure 3-4. Rear Panel Layout
34
Table 3-2. Rear Panel Description
35
Internal Chassis Layout
36
Figure 3-5. Internal Chassis Layout
36
Electrical Connections
37
Analog Inputs (Option 64) Connections
37
Figure 3-6. Analog in Connector
37
Connecting the Analog Outputs
38
Figure 3-7. Analog Output Connector
38
Table 3-3. Analog Input Pin Assignments
38
Current Loop Analog Outputs (Option 41) Setup
39
Figure 3-8. Current Loop Option Installed on the Motherboard
39
Table 3-4. Analog Output Pin Assignmentss
39
Connecting the Status Outputs
40
Figure 3-9. Status Output Connector
40
Connecting the Control Inputs
41
Table 3-5. Status Output Signals
41
Figure 3-10. Control Input Connector
42
Table 3-6. Control Input Signals
42
Connecting the Communications Ports
43
Connecting the Serial Ports
43
Connecting to a LAN or the Internet
43
Connecting to a Personal Computer (USB Option)
43
Connecting to a Multidrop Network (Option)
43
Pneumatic Connections
43
Figure 3-11. Pneumatic Connections, Basic Configuration Using Gas Dilution Calibrator
44
Table 3-7. Inlet / Outlet Connector Descriptions
44
Figure 3-12. Pneumatic Connections, Basic Configuration Using Bottled Span Gas
45
Figure 3-13. Pneumatic Diagram of the T101 Standard Configuration
46
Table 3-9. NIST-Srm's Available for Traceability of H
48
Connections with Internal Valve Options Installed
49
Figure 3-14. Basic Pneumatic Connections for Units with Valve Options
49
Figure 3-15. Pneumatic Diagram of the T101 with Z/S Option Installed
50
Table 3-10. Zero/Span Valve Operating States
50
Figure 3-16. Pneumatic Diagram of the T101 with IZS Options Installed
53
Table 3-11. IZS Valve Operating States
53
Startup, Functional Checks, and Initial Calibration
54
Startup
54
Warm-Up
54
Warning Messages
54
Table 3-12. Possible Warning Messages at Start-Up
55
Functional Check
56
Initial Calibration
57
Basic Calibration Procedure
57
Interferences for H S Measurements
60
Operating Instructions
61
Overview of Operating Modes
61
Table 4-1. Analyzer Operating Modes
61
Sample Mode
62
Test Functions
62
Table 4-2. Test Functions Defined
63
Figure 4-1. Viewing T101 TEST Functions
64
Warning Messages
65
Table 4-3. List of Warning Messages
65
Calibration Mode
66
Calibration Password Security
66
Figure 4-2. Viewing and Clearing T101 WARNING Messages
66
Setup Mode
68
Table 4-4. Primary Setup Mode Features and Functions
68
Table 4-5. Secondary Setup Mode Features and Functions
68
Setup - Cfg: Viewing the Analyzer'sconfiguration Information
69
Setup - ACAL: Auto Calibration
70
Setup - DAS: Data Acquisition
70
Setup - Range: Analog Output Reporting Range Configuration
70
Available Analog Output Signals
70
Figure 4-3. Analog Output Connectors Defined
70
Physical Range Versus Analog Output Reporting Ranges
71
Reporting Range Modes
72
Single Range Mode (SNGL)
73
Independent Range Mode (IND)
74
Auto Range Mode (AUTO)
75
Range Units
76
Dilution Ratio
77
Setup - Pass: Password Protection
78
Table 4-6. Password Levels
78
SETUP - CLK: Setting the Internal Time-Of-Day Clock
79
SETUP - VARS: Using the Internal Variables
81
Table 4-7. Variable Names (VARS)
81
Setting the Gas Measurement Mode
84
SETUP - DIAG: Using the Diagnostics Functions
85
Table 4-8. T101 Diagnostic (DIAG) Functions
85
Signal I/O
87
Analog Output Step Test
88
Analog I/O Configuration
89
Table 4-10. Analog Output Voltage Ranges
89
Table 4-9. DIAG - Analog I/O Functions
89
Table 4-11. Analog Output Current Loop Range
90
Table 4-12. Analog Output Pin Assignments
90
Analog Output Signal Type and Range Span Selection
91
Analog Output Calibration Mode
92
Manual Analog Output Calibration and Voltage Adjustment
94
Table 4-13. Voltage Tolerances for Analog Output Calibration
94
Figure 4-4. Setup for Calibrating Analog Outputs
95
Analog Output Offset Adjustment
96
Current Loop Output Adjustment
96
Figure 4-5. Setup for Calibrating Current Outputs
97
Table 4-14. Current Loop Output Calibration with Resistor
98
AIN Calibration
99
Analog Inputs (XIN1
100
Figure 4-6. DIAG - Analog Inputs (Option) Configuration Menu
100
Optic Test
101
Electrical Test
102
Lamp Calibration
103
Pressure Calibration
104
Flow Calibration
105
Test Channel Output
106
Setup - Comm: Setting up the Analyser'scommunication Ports
107
Instrument ID
107
COM Port Default Settings
109
COM Port Cable Connections
109
Figure 4-7. Rear Panel Connector Pin-Outs for RS-232 Mode
109
Figure 4-8. CPU Connector Pin-Outs for RS-232 Mode
110
Configuration
111
DTE and DCE Communication
111
Ethernet Configuration
111
Configuring the Ethernet Interface Using DHCP
111
Manually Configuring the Ethernet with Static IP Addresses
113
Changing the Analyzer's HOSTNAME
116
Table 4-18. Internet Configuration Touchscreen Button Functions
117
USB Configuration
118
Multidrop RS-232 Set up
120
Figure 4-9. Jumper and Cables for Multidrop Mode
121
Figure 4-10.Multidrop PCA Host/Analyzer Interconnect Diagram
122
MODBUS Set up
123
COM Port Communication Modes
125
COM Port Baud Rate
127
COM Port Testing
128
Using the Data Acquisition System (das )
128
DAS Structure
129
DAS Channels
129
DAS Parameters
130
DAS Configuration Limits
131
DAS Triggering Events
131
Default das Channels
132
Figure 4-11. Default das Channels Setup
133
Viewing das Data and Settings
134
Editing das Data Channels
135
Trigger Events
137
Editing das Parameters
138
Sample Period and Report Period
139
Number of Records
141
Compact Report
143
Report Function
143
Starting Date
143
Disabling/Enabling Data Channels
144
HOLDOFF Feature
145
Remote das Configuration
146
Figure 4-12. APICOM User Interface for Configuring the das
146
Remote Operation
147
Remote Operation Using the External Digital I/O
147
Status Outputs
147
Figure 5-1. Status Output Connector
148
Control Inputs
149
Remote Operation Using the External Serial I/O
150
Terminal Operating Modes
150
Figure 5-2. Control Inputs with Local 5 V Power Supply
150
Figure 5-3.Control Inputs with External 5 V Power Supply
150
Help Commands in Terminal Mode
151
Command Syntax
152
Data Types
152
Status Reporting
153
General Message Format
154
Remote Access by Modem
154
COM Port Password Security
157
APICOM Remote Control Program
157
Additional Communications Documentation
158
Figure 5-4. APICOM Remote Control Program Interface
158
Using the T101 with a Hessen Protocol Network
159
General Overview of Hessen Protocol
159
Hessen COMM Port Configuration
159
Activating Hessen Protocol
160
Selecting a Hessen Protocol Type
161
Setting the Hessen Protocol Response Mode
161
Hessen Protocol Gas ID
163
Setting Hessen Protocol Status Flags
164
Calibration Procedures
167
Calibration Preparations
167
Required Equipment, Supplies, and Expendables
167
Zero Air
168
Gas Standards
168
Permeation Tubes
168
Calibration Gas Traceability
169
Data Recording Devices
169
Manual Calibration
169
Figure 6-1. Setup for Manual Calibration Without Z/S Valve or IZS Option
170
Manual Calibration Checks
173
Manual Calibration with Zero/Span Valves
174
Figure 6-2. Setup for Manual Calibration with Z/S Valve Option Installed
174
Manual Calibration with IZS Option
177
Manual Calibration Checks with IZS or Zero/Span Valves
178
Figure 6-3. Setup for Manual Calibration Check with Z/S Valve or IZS Option
179
Manual Calibration in INDEPENDENT or AUTO Reporting Range Modes
181
Calibration with Remote Contact Closures
181
Manual Calibration in Multigas Measurement Mode
182
Figure 6-4. Typical Setup for Manual Calibratio in Multigas Measurement Mode
182
Automatic Calibration/Checks (Autocal)
183
Table 6-3. Autocal Attribute Setup Parameters
184
Table 6-4. Example Auto-Cal Sequence
185
Autocal of Instruments in INDEPENDENT or AUTO Reporting Range Modes
187
Autocal of Instruments in Multigas Measurement Mode
188
Calibration Quality
189
Epa Protocol Calibration
191
Calibration Requirements
191
Calibration of Equipment
191
Table 7-1. Activity Matrix for Calibration Equipment & Supplies
192
Data Recording Device
193
Recommended Standards for Establishing Traceability
193
EPA Calibration Using Permeation Tubes
193
Calibration Frequency
194
Record Keeping
194
Summary of Quality Assurance Checks
195
Level 1 Calibrations Versus Level 2 Checks
195
Table 7-4. Definition of Level 1 and Level 2 Zero and Span Checks
196
ZERO and SPAN Checks
197
Zero/Span Check Procedures
197
Precisions Calibration Procedures and Checks
197
Precision Calibration
198
Precision Check
198
Dynamic Multipoint Span Calibration
199
Special Calibration Requirements for Independent Range or Auto Range
200
References
200
Instrument Maintenance
201
Maintenance Schedule
201
Table 8-1 T101 Preventive Maintenance Schedule
203
Predictive Diagnostics
205
Maintenance Procedures
206
Changing the Sample Particulate Filter
206
Figure 8-1. Sample Particulate Filter Assembly
206
Changing the IZS Permeation Tube
207
Maintaining the so Scrubber
207
Predicting When the so Scrubber Should be Replaced
207
Checking the Function of the so
208
Changing the so
208
Scrubber Material
208
Scrubber
208
Changing the External Zero Air Scrubber
209
Figure 8-2. Charcoal Canister Assembly
209
Maintaining the H
210
Predicting When the Converter Catalyst Should be Replaced
210
S so 2 Converter
210
Checking the Efficiency of the H
210
Changing the H 2 S so
211
Figure 8-3. H2S - SO2 Converter Assembly
212
Checking for Light Leaks
213
Changing the Critical Flow Orifice
213
Figure 8-4. Critical Flow Orifice Assembly
214
Troubleshooting & Service
215
General Troubleshooting
215
Fault Diagnosis with Warning Messages
216
Figure 9-1. Viewing and Clearing Warning Messages
218
Fault Diagnosis with Test Functions
220
Using the Diagnostic Signal I/O Function
221
Status Leds
222
Figure 9-2. Example of Signal I/O Function
222
CPU Status Indicator
223
Figure 9-3. CPU Status Indicator
223
Motherboard Status Indicator (Watchdog)
223
Relay Board Status Leds
223
Gas Flow Problems
224
Zero or Low Sample Flow
225
High Flow
225
Calibration Problems
225
Negative Concentrations
225
No Response
226
Unstable Zero and Span
226
Inability to Span - no SPAN Button
226
Inability to Zero - no ZERO Button
227
Non-Linear Response
227
Discrepancy between Analog Output and Display
228
Other Performance Problems
228
Excessive Noise
228
Slow Response
228
The Analyzer Doesn't Appear on the LAN or Internet
229
Subsystem Checkout
229
Detailed Pressure Leak Check
229
Performing a Sample Flow Check
230
AC Power Configuration
230
DC Power Supply
231
I 2 C Bus
232
Touchscreen Interface
232
LCD Display Module
232
Relay Board
232
Motherboard
233
A/D Functions
233
Analog Output Voltages
233
Status Outputs
234
Control Inputs
234
Cpu
234
Communication
235
General RS-232 Troubleshooting
235
Modem or Terminal Operation
235
PMT Sensor
236
PMT Preamplifier Board
236
PMT Temperature Control PCA
236
High Voltage Power Supply
238
Pneumatic Sensor Assembly
238
Sample Pressure
238
IZS Option
238
Box Temperature
239
PMT Temperature
239
Repair Procedures
239
Disk-On-Module Replacement
239
Adjusting the UV Lamp (Peaking the Lamp)
240
Figure 9-4. Shutter Assembly
241
Replacing the UV Lamp
242
Figure 9-5. Location of UV Reference Detector Potentiometer
242
Factory Cal (PMT Sensor, Hardware Calibration)
243
Figure 9-6. Pre-Amplifier Board Layout
244
Frequently Asked Questions (Faqs)
245
Technical Assistance
246
Principles of Operation
249
Measurement Principle
249
H S Conversion
249
SO Ultraviolet Fluorescence
250
Figure 10-1. UV Absorption
251
The UV Light Path
253
UV Source Lamp
253
Figure 10-2. UV Light Path
253
The Reference Detector
254
The PMT
254
Figure 10-3. Source UV Lamp Construction
254
Optical Filters
255
UV Source Optical Filter
255
PMT Optical Filter
255
Figure 10-4. Excitation Lamp UV Spectrum Before/After Filtration
255
Optical Lenses
256
Figure 10-5. PMT Optical Filter Bandwidth
256
Figure 10-6. Effects of Focusing Source UV in Sample Chamber
256
Measurement Interferences
257
Direct Interference
257
UV Absorption by Ozone
258
Dilution
258
Third Body Quenching
258
Light Pollution
258
Pneumatic Operation
259
Sample Gas Flow
260
Figure 10-7. T101 Gas Flow and Location of Critical Flow Orifice
260
Multigas Measurement & H
261
Flow Rate Control
261
S so 2 Switching Valve
261
Critical Flow Orifice
261
Sample Particulate Filter
262
Hydrocarbon Scrubber (Kicker)
263
SO Scrubber
263
Pneumatic Sensors
264
Sample Pressure Sensor
264
Sample Flow Sensor
264
Electronic Operation
265
Cpu
267
Disk on Module (DOM)
267
Flash Chip
267
Sensor Module & Sample Chamber
268
Sample Chamber Heating Circuit
268
Photo Multiplier Tube (PMT)
269
PMT Cooling System
270
Thermoelectric Cooler (TEC)
270
TEC Control Board
271
PMT Preamplifier
271
Pneumatic Sensor Board
273
Relay Board
273
Heater Control
273
Valve Control
273
Status Leds & Watch Dog Circuitry
274
Motherboard
275
A to D Conversion
275
Sensor Inputs
275
Thermistor Interface
276
Analog Outputs
276
External Digital I/O
277
C Data Bus
277
Power up Circuit
277
Power Supply/ Circuit Breaker
277
Front Panel/Display Interface
279
LVDS Transmitter Board
279
Front Panel Interface PCA
279
Software Operation
280
Adaptive Filter
280
Calibration - Slope and Offset
281
Temperature and Pressure Compensation (TPC) Feature
282
Internal Data Acquisition System (Das)
282
A Primer on Electro-Static Discharge
283
How Static Charges Are Created
283
How Electro-Static Charges Cause Damage
284
Common Myths about ESD Damage
285
Basic Principles of Static Control
286
General Rules
286
Basic Anti-ESD Procedures for Analyzer Repair and Maintenance
288
Working at the Instrument Rack
288
Working at an Anti-ESD Work Bench
288
Transferring Components from Rack to Bench and Back
289
Opening Shipments from Teledyne ML
289
Packing Components for Return to Teledyne ML
290
APPENDIX A - Version Specific Software Documentation
297
APPENDIX A-1: Software Menu Trees, S/W Version C.7 (E-Series), 1.0.5 (T-Series)
297
APPENDIX A-2: Setup Variables for Serial I/O, S/W Version C.7 (E-Series), 1.0.5 (T-Series)
305
Table 3-8. H
308
APPENDIX A-3: Warnings and Test Measurements, S/W Version C.7 (E-Series), 1.0.5 (T-Series)
315
APPENDIX A-4: Signal I/O Definitions, S/W Version C.7 (E-Series), 1.0.5 (T-Series)
319
APPENDIX A-5: das Functions, S/W Version C.7 (E-Series), 1.0.5 (T-Series)
323
Appendix A-6: das Functions
325
APPENDIX A-7: MODBUS Register Map
328
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