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TELEDYNE API T320 Manuals
Manuals and User Guides for TELEDYNE API T320. We have
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TELEDYNE API T320 manuals available for free PDF download: Operation Manual, Manual Addendum
TELEDYNE API T320 Operation Manual (347 pages)
Carbon Monoxide Analyzer
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 11 MB
Table of Contents
Table of Contents
9
1 Introduction, Features and Options
19
T300 Family Overview
19
Features
20
T300/T300M Documentation
20
Options
21
Table 1-1: Analyzer Options
21
2 Specifications and Approvals
25
Specifications
25
Table 2-1: T300/T300M Basic Unit Specifications
25
Table 2-2: O 2 Sensor Option Specifications
26
EPA Designation
27
Approvals and Certifications
27
Safety
27
Emc
27
Table 2-3: CO 2 Sensor Option Specifications
27
Other Type Certifications
28
3 Getting Started
29
Unpacking the T300/T300M Analyzer
29
Ventilation Clearance
30
Table 3-1: Ventilation Clearance
30
Instrument Layout
31
Front Panel
31
Appendix B - Wiring Diagram
31
Figure 3-1: Front Panel Layout
31
Figure 3-2: Display Screen and Touch Control
32
Table 3-2: Display Screen and Touch Control Description
33
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
34
Figure 3-4: Rear Panel Layout
35
Rear Panel
35
Table 3-3: Rear Panel Description
36
Figure 3-5: Internal Layout - T300
37
T300/T300M Analyzer Layout
37
Figure 3-6: Internal Layout - T300M
38
Figure 3-7: Optical Bench Layout (Shorter Bench, T300M, Shown)
39
Connections and Setup
40
Electrical Connections
40
Connecting Power
40
Connecting Analog Inputs (Option)
41
Connecting Analog Outputs
41
Figure 3-8: Analog in Connector
41
Table 3-4: Analog Input Pin Assignments
41
Current Loop Analog Outputs (Option 41) Setup
42
Figure 3-9: Analog Output Connector
42
Table 3-5: Analog Output Pin-Outs
42
Figure 3-10: Current Loop Option Installed on Motherboard
43
Connecting the Status Outputs
44
Figure 3-11: Status Output Connector
44
Connecting the Control Inputs
45
Table 3-6: Status Output Signals
45
Figure 3-12: Control Input Connector
46
Table 3-7: Control Input Signals
46
Connecting the Concentration Alarm Relay (Option 61)
47
Figure 3-13: Concentration Alarm Relay
47
Connecting the Communication Interfaces
48
Figure 3-14: Rear Panel Connector Pin-Outs for RS-232 Mode
50
Figure 3-15: Default Pin Assignments for CPU COM Port Connector (RS-232)
51
Figure 3-16: Jumper and Cables for Multidrop Mode
53
Figure 3-17: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
54
Pneumatic Connections
55
Pneumatic Connections for Basic Configuration
57
Figure 3-18: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
57
Figure 3-19: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
57
Pneumatic Layout for Basic Configuration
59
Pneumatic Connections for Ambient Zero/Ambient Span Valve Option
59
Figure 3-20: T300/T300M Internal Gas Flow (Basic Configuration)
59
Figure 3-21: Pneumatic Connections - Option 50A: Zero/Span Calibration Valves
60
Pneumatic Layout for Ambient Zero/Ambient Span Valve Option
61
Pneumatic Connections for Ambient Zero/Pressurized Span
61
Figure 3-22: Internal Pneumatic Flow OPT 50A - Zero/Span Valves
61
Table 3-8: Zero/Span Valve Operating States for Option 50A
61
Figure 3-23: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves
62
Pneumatic Layout for Ambient Zero/Pressurized Span Option
63
Figure 3-24: Internal Pneumatic Flow OPT 50B - Zero/Span/Shutoff Valves
63
Table 3-9: Zero/Span Valve Operating States for Option 50B
63
Pneumatic Connections for Zero Scrubber/Pressurized Span Option
64
Figure 3-25: Pneumatic Connections - Zero Scrubber/Pressurized Span Calibration Valves (Opt 50E)
64
Pneumatic Layout for Zero Scrubber/Pressurized Span Option
65
Figure 3-26: Internal Pneumatic Flow OPT 50E - Zero Scrubber/Pressurized Span
65
Table 3-10: Zero/Span Valve Operating States for Option 51E
65
Pneumatic Connections for Zero Scrubber/Ambient Span Option
66
Figure 3-27: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves
66
Pneumatic Layout for Zero Scrubber/ Ambient Span Option
68
Calibration Gases
68
Figure 3-28: Internal Pneumatic Flow OPT 50H - Zero Scrubber/Ambient Span
68
Table 3-11: Zero/Span Valve Operating States for Option 50H
68
Startup, Functional Checks, and Initial Calibration
69
Table 3-12: NIST-Srm's Available for Traceability of CO Calibration Gases
69
Startup
70
Warning Messages
70
Table 3-13: Possible Warning Messages at Start-Up
71
Functional Checks
72
Table 3-14: Possible Startup Warning Messages - T300 Analyzers with Options
72
Initial Calibration
73
Interferents for CO Measurements
74
Initial Calibration Procedure
74
Figure 3-29: Zero/Span Calibration Procedure
78
O2 Sensor Calibration Procedure
79
CO2 Sensor Calibration Procedure
79
4 Overview of Operating Modes
81
Figure 4-1: Front Panel Display
81
Sample Mode
82
Test Functions
82
Table 4-1: Analyzer Operating Modes
82
Figure 4-2: Viewing T300/T300M Test Functions
83
Table 4-2: Test Functions Defined
84
Warning Messages
85
Table 4-3: List of Warning Messages
85
Calibration Mode
86
Figure 4-3: Viewing and Clearing T300/T300M WARNING Messages
86
Setup MODE
87
Password Security
87
Primary Setup Menu
87
The Areas Accessible under the Setup Mode Are Shown in Table 4-4 and Secondary Setup Menu (SETUP>MORE)
87
Table 4-4: Primary Setup Mode Features and Functions
87
Secondary Setup Menu (SETUP>MORE)
88
Table 4-5: Secondary Setup Mode (SETUP>MORE) Features and Functions
88
5 Setup Menu
89
SETUP À CFG: Configuration Information
89
SETUP À ACAL: Automatic Calibration
90
SETUP Àdas: Internal Data Acquisition System
90
SETUP À RNGE: Analog Output Reporting Range Configuration
90
Analog Output Ranges for CO Concentration
90
Figure 5-1: Analog Output Connector Pin out
91
Physical Range Vs Analog Output Reporting Ranges
92
Reporting Range Modes: Single, Dual, Auto Ranges
92
Table 5-1: T300 Family Physical Range by Model
92
SINGLE Range Mode (SNGL)
94
DUAL Range Mode (DUAL)
95
AUTO Range Mode (AUTO)
97
Range Units
99
Dilution Ratio (Option)
100
SETUP À PASS: Password Protection
101
Table 5-2: Password Levels
101
SETUP À CLK: Setting the Internal Time-Of-Day Clock and Adjusting Speed
103
Setting the Internal Clock's Time and Day
103
Adjusting the Internal Clock's Speed
103
SETUP Àcomm: Communications Ports
105
ID (Machine Identification)
105
INET (Ethernet)
105
COM1 and COM2 (Mode, Baud Rate and Test Port)
105
Figure 5-2: COMM- Machine ID
105
SETUP Àvars: Variables Setup and Definition
106
Table 5-3: Variable Names (VARS)
106
SETUP Àdiag: Diagnostics Functions
108
Table 5-4: Diagnostic Mode (DIAG) Functions
108
Signal I/O
110
Analog Output
111
Analog I/O Configuration
112
Table 5-5: DIAG - Analog I/O Functions
112
Figure 5-3: Accessing the Analog I/O Configuration Submenus
113
Analog Output Voltage / Current Range Selection
114
Table 5-6: Analog Output Voltage Ranges
114
Analog Output Calibration
116
Enabling or Disabling the Autocal for an Individual Analog Output
116
Automatic Calibration of the Analog Outputs
118
Individual Calibration of the Analog Outputs
119
Figure 5-4: Setup for Checking / Calibrating DCV Analog Output Signal Levels
120
Manual Calibration of the Analog Outputs Configured for Voltage Ranges
120
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration
120
Figure 5-5: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
122
Manual Adjustment of Current Loop Output Span and Offset
122
Figure 5-6: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
124
Table 5-8: Current Loop Output Check
124
Turning an Analog Output Over-Range Feature ON/OFF
125
Adding a Recorder Offset to an Analog Output
126
AIN Calibration
127
Analog Inputs (XIN1
128
Figure 5-7. DIAG - Analog Inputs (Option) Configuration Menu
128
Dark Calibration
129
Electrical Test
129
Pressure Calibration
129
Flow Calibration
130
Test Chan Output
130
Selecting a Test Channel Function for Output A4
130
Table 5-9: Test Channels Functions Available on the T300/T300M's Analog Output
130
SETUP Àmore À ALRM (Option): Using the Gas Concentration Alarms
132
Table 5-10: CO Concentration Alarm Default Settings
132
Setting the T300 Concentration Alarm Limits
133
6 Communications Setup and Operation
135
Data Terminal/Communication Equipment (DTE DCE)
135
Communication Modes, Baud Rate and Port Testing
135
Communication Modes
136
Table 6-1: COMM Port Communication Modes
136
Figure 6-1: COM1[2] - Communication Modes Setup
137
COM Port Baud Rate
138
Figure 6-2: COMM Port Baud Rate
138
Com Port Testing
139
137
139
Figure 6-3: COMM - COM1 Test Port
139
Ethernet
140
Table 6-2: Ethernet Status Indicators
140
RS-485 (Option)
140
Configuring Ethernet Communication Manually (Static IP Address)
141
Table 6-3: Lan/Internet Default Configuration Properties
141
Figure 6-4: COMM – LAN / Internet Manual Configuration
142
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
143
Changing the Analyzer's HOSTNAME
144
USB Port (Option) for Remote Access
145
Communications Protocols
147
Modbus
147
Hessen
149
Hessen COMM Port Configuration
149
Table 6-4: RS-232 Communication Parameters for Hessen Protocol
149
Activating Hessen Protocol
150
Selecting a Hessen Protocol Type
151
Setting the Hessen Protocol Response Mode
152
Table 6-5: Teledyne Api's Hessen Protocol Response Modes
152
Hessen Protocol Gas List Entries
153
Hessen Protocol Gas ID
153
Editing or Adding HESSEN Gas List Entries
154
Deleting HESSEN Gas List Entries
155
Setting Hessen Protocol Status Flags
156
Table 6-6: Default Hessen Status Flag Assignments
156
Instrument ID
157
7 Data Acquisition System (Das) and Apicom
159
Table 7-1: Front Panel LED Status Indicators for das
159
DAS Structure
160
DAS Data Channels
161
Default das Channels
161
Table 7-2: das Data Channel Properties
161
Viewing das Channels and Individual Records
164
Editing das Channels
165
Editing das Data Channel Names
166
Editing das Triggering Events
167
Editing das Parameters
168
Table 7-3: das Data Parameter Functions
168
Sample Period and Report Period
170
Number of Records
173
Report Function
175
The Compact Report Feature
175
The Starting Date Feature
176
Disabling/Enabling Data Channels
176
HOLDOFF Feature
177
Remote das Configuration
178
DAS Configuration Via APICOM
178
Figure 7-3: APICOM User Interface for Configuring the das
179
DAS Configuration Using Terminal Emulation Programs
180
Figure 7-4: das Configuration through a Terminal Emulation Program
180
8 Remote Operation
183
Computer Mode
183
Remote Control Via APICOM
183
Interactive Mode
184
Remote Control Via a Terminal Emulation Program
184
Help Commands in Interactive Mode
184
Command Syntax
184
Table 8-1: Interactive Mode Software Commands
184
Data Types
185
Table 8-2: Teledyne Api's Serial I/O Command Types
185
Status Reporting
186
General Message Format
186
Remote Access by Modem
186
Password Security for Serial Remote Communications
189
9 Calibration Procedures
191
Calibration Preparations
191
Required Equipment, Supplies, and Expendables
191
Zero Air
192
Span Gas
192
Calibration Gas Standards and Traceability
192
Table 9-1: NIST-Srms Available for Traceability of CO Calibration Gases
192
Data Recording Devices
193
Manual Calibration
193
Setup for Basic Calibration Checks and Calibration
194
Figure 9-2: Pneumatic Connections – Basic Configuration – Using Gas Dilution Calibrator
194
Performing a Basic Manual Calibration Check
195
Performing a Basic Manual Calibration
196
Setting the Expected Span Gas Concentration
196
Zero/Span Point Calibration Procedure
198
Manual Calibration with Zero/Span Valves
199
Setup for Calibration Using Valve Options
199
Figure 9-4: Pneumatic Connections – Option 50B: Ambient Zero/Pressurized Span Calibration Valves
200
Figure 9-6: Pneumatic Connections – Option 50E: Zero/Span Calibration Valves
201
Manual Calibration Checks with Valve Options Installed
202
Manual Calibration Using Valve Options
203
Setting the Expected Span Gas Concentration
203
Zero/Span Point Calibration Procedure
204
Use of Zero/Span Valve with Remote Contact Closure
206
Automatic Zero/Span Cal/Check (Autocal)
206
Table 9-2: AUTOCAL Modes
206
Table 9-3: Autocal Attribute Setup Parameters
207
Table 9-4: Example Autocal Sequence
208
SETUP À ACAL: Programming and AUTO CAL Sequence
209
Autocal with Auto or Dual Reporting Ranges Modes Selected
212
CO Calibration Quality
213
Table 9-5: Calibration Data Quality Evaluation
213
Calibration of the T300/T300M's Electronic Subsystems
214
Dark Calibration Test
214
Pressure Calibration
215
Flow Calibration
217
Calibration of Optional Sensors
218
Sensor Calibration
218
O2 Pneumatics Connections
218
Set O2 Span Gas Concentration
219
Activate O2 Sensor Stability Function
220
O2 Zero/Span Calibration
221
CO Sensor Calibration Procedure
222
CO2 Pneumatics Connections
222
Set CO2 Span Gas Concentration
223
Activate CO2 Sensor Stability Function
224
CO2 Zero/Span Calibration
225
EPA Protocol Calibration
226
10 Maintenance Schedule & Procedures
229
Maintenance Schedule
229
Table 10-1: T300/T300M Maintenance Schedule
231
Table 10-2: T300/T300M Test Function Record
232
Predicting Failures Using the Test Functions
233
Table 10-3: Predictive Uses for Test Functions
233
Maintenance Procedures
234
Replacing the Sample Particulate Filter
234
Rebuilding the Sample Pump
235
Performing Leak Checks
235
Vacuum Leak Check and Pump Check
235
Pressure Leak Check
235
Performing a Sample Flow Check
236
Cleaning the Optical Bench
236
Cleaning Exterior Surfaces of the T300/T300M
236
11 Troubleshooting and Service
237
General Troubleshooting
237
Fault Diagnosis with WARNING Messages
238
Figure 11-1: Viewing and Clearing Warning Messages
240
Table 11-1: Warning Messages - Indicated Failures
241
Fault Diagnosis with TEST Functions
242
Table 11-2: Test Functions - Indicated Failures
243
The Diagnostic Signal I/O Function
245
Figure 11-2: Example of Signal I/O Function
246
Status Leds
247
Motherboard Status Indicator (Watchdog)
247
Sync Demodulator Status Leds
248
Relay Board Status Leds
249
Table 11-5: Relay Board Status LED Failure Indications
250
Gas Flow Problems
251
T300/T300M Internal Gas Flow Diagrams
252
Figure 11-9: Internal Pneumatic Flow OPT 50H – Zero/Span Valves with Internal Zero Air Scrubber
253
Figure 11-10: Internal Pneumatic Flow OPT 50E – Zero/Span/Shutoff W/ Internal Zero Air Scrubber
254
Typical Sample Gas Flow Problems
255
Flow Is Zero
255
Low Flow
256
High Flow
256
Displayed Flow = "Warnings
257
Actual Flow Does Not Match Displayed Flow
257
Sample Pump
257
Calibration Problems
257
Miscalibrated
257
Non-Repeatable Zero and Span
258
Inability to Span - no SPAN Button (CALS)
258
Inability to Zero - no ZERO Button (CALZ)
258
Other Performance Problems
259
Temperature Problems
259
Box or Sample Temperature
259
Bench Temperature
259
GFC Wheel Temperature
260
IR Photo-Detector TEC Temperature
261
Excessive Noise
261
Subsystem Checkout
262
AC Mains Configuration
262
DC Power Supply
263
I 2 C Bus
263
Touchscreen Interface
264
LCD Display Module
264
Relay Board
264
Sensor Assembly
265
Sync/Demodulator Assembly
265
Electrical Test
265
Opto Pickup Assembly
266
GFC Wheel Drive
266
IR Source
266
Pressure/Flow Sensor Assembly
267
Motherboard
268
A/D Functions
268
Test Channel / Analog Outputs Voltage
268
Analog Outputs: Current Loop
269
Status Outputs
270
Control Inputs - Remote Zero, Span
270
Cpu
271
Communications
271
General RS-232 Troubleshooting
271
Troubleshooting Analyzer/Modem or Terminal Operation
272
The Optional CO Sensor
272
Repair Procedures
273
Repairing Sample Flow Control Assembly
273
Removing/Replacing the GFC Wheel
274
Figure 11-16: Removing the Opto-Pickup Assembly
275
Checking and Adjusting the Sync/Demodulator, Circuit Gain (CO MEAS)
276
Checking the Sync/Demodulator Circuit Gain
276
Adjusting the Sync/Demodulator, Circuit Gain
277
Disk-On-Module Replacement
278
Frequently Asked Questions
279
Technical Assistance
280
12 Theory of Operation
281
Measurement Method
282
Beer's Law
282
Measurement Fundamentals
282
Gas Filter Correlation
283
The GFC Wheel
283
The Measure Reference Ratio
284
Figure 12-6: Chopped IR Signal
286
Summary Interference Rejection
287
Flow Rate Control
288
Critical Flow Orifice
289
Particulate Filter
290
Pneumatic Sensors
290
Sample Pressure Sensor
290
Sample Flow Sensor
290
Electronic Operation
290
Cpu
293
Disk-On-Module (DOM)
293
Flash Chip
293
Optical Bench & GFC Wheel
294
Temperature Control
294
IR Source
294
GFC Wheel
294
Figure 12-11: GFC Light Mask
295
IR Photo-Detector
296
Synchronous Demodulator (Sync/Demod) Assembly
296
Signal Synchronization and Demodulation
297
Sync/Demod Status Leds
298
Photo-Detector Temperature Control
299
Dark Calibration Switch
299
Electric Test Switch
299
Relay Board
299
Heater Control
299
GFC Wheel Motor Control
299
Zero/Span Valve Options
300
IR Source
300
Status Leds
301
I2C Watch Dog Circuitry
301
Motherboard
302
A to D Conversion
302
Sensor Inputs
302
Thermistor Interface
303
Analog Outputs
303
Internal Digital I/O
303
External Digital I/O
303
I 2 C Data Bus
304
Power Supply/ Circuit Breaker
304
Figure 12-16: Power Distribution Block Diagram
305
Front Panel Touchscreen/Display Interface
306
LVDS Transmitter Board
306
Front Panel Touchscreen/Display Interface PCA
306
Software Operation
307
Adaptive Filter
307
Calibration - Slope and Offset
308
Measurement Algorithm
308
Temperature and Pressure Compensation
308
Internal Data Acquisition System (DAS)
308
Appendix A - Version Specific Software Documentation
321
Appendix A-1: Software Menu Trees, Revision L.8
329
Appendix A-2: Setup Variables for Serial I/O
329
Appendix A-3: Warnings and Test Functions
330
Appendix A-4: Signal I/O Definitions
334
Appendix A-5: das Triggers and Parameters
339
Appendix A-6: Terminal Command Designators
342
Appendix A-7: Modbus Register Map
343
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TELEDYNE API T320 Manual Addendum (36 pages)
N2O Analyzers
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 0 MB
Table of Contents
Table of Contents
5
1 Introduction
7
2 Specifications, Approvals and Warranty
9
Specifications
9
Table 2-1. T320/T320U Basic Unit Specifications
9
EPA Equivalency Designation
10
CE Mark Compliance
10
Warranty
10
3 Getting Started
11
Unpacking the T320/T320U
11
Initial Operation of the T320/T320U
11
Functional Check
11
Initial Calibration
12
Calibration Gases
12
Internal Pneumatic Flow
13
Figure 3-1. T320 Pneumatic Flow
13
Figure 3-2. T320U Pneumatic Flow
13
Pneumatic Connections to T320/T320U Basic Configuration
14
Figure 3-2. Pneumatic Connections, Basic Configuration Using Gas Dilution Calibrator
14
Figure 3-3. Pneumatic Connections, Basic Configuration Using Bottled Span Gas
14
Pneumatic Connections to T320/T320U with Internal Valve Options Installed
15
Figure 3-4. Pneumatics: Option Z/S Valve with Shutoff Valve for Pressurized Span and Atmospheric Zero
15
Figure 3-5. Pneumatics: Option Z/S Without Shutoff Valve
15
Pneumatic Connections to T320/T320U in Multipoint Calibration Applications
16
Figure 3-6. Pneumatics: Option Z/S Valve with Common Shutoff Valve for Pressurized Zero and Span
16
4 Frequently Asked Questions & Glossary
17
5 Optional Hardware and Software
19
Calibration Valve Options for the T320/T320U
19
Table 5-1. T320/T320U Available Valve Options
19
Figure 5-1. Internal Pneumatic Flow, Option Zero/Span with Common Shutoff Valves
20
Table 5-2. Zero/Span/Shutoff Valve Operating States for Option 50G
20
Zero/Span with Common Shutoff Valves (Option 50G)
20
6 Basic Operation
21
Test Functions
21
Table 6-1. Test Functions Defined
21
Selecting a Test Channel Function for Output A4
22
Table 6-2. Test Channels Functions Available on the T320/T320U's Analog Output
22
7 Advanced Features
23
8 Remote Operation
25
Hessen Protocol
25
9 Calibration Procedures
27
10 Epa Protocol Calibration
29
11 Principles of Operation
31
12 Maintenance Schedule
33
13 Troubleshooting & Service
35
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