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User Manuals: TELEDYNE API T100 Compound Analyzer
Manuals and User Guides for TELEDYNE API T100 Compound Analyzer. We have
1
TELEDYNE API T100 Compound Analyzer manual available for free PDF download: User Manual
TELEDYNE API T100 User Manual (211 pages)
UV Fluorescence SO2 Analyzer
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 15 MB
Table of Contents
Warranty
6
Table of Contents
8
List of Figures
12
Introduction, Specifications, Approvals, & Compliance
16
Specifications
17
Table 1-1. Specifications
17
EPA Designation
18
Table 1-2. O Sensor Option Specifications
18
Table 1-3. CO 2 Sensor Option Specifications
18
Safety
19
Emc
19
Other Certifications
19
Getting Started
20
Unpacking
20
Ventilation Clearance
21
Table 2-1. Ventilation Clearance
21
Instrument Layout
22
Figure 2-1. Front Panel Layout
22
Front Panel
22
Figure 2-2. Rear Panel Layout, Base Unit (Options Include Additional Pneumatic Ports)
23
Rear Panel
23
Table 2-2. Rear Panel Description
24
Figure 2-3. Internal Chassis Layout, Basic (no Valve or Second Gas Option)
25
Internal Chassis
25
Connections and Startup
26
Connecting Power
26
Electrical Connections
26
Connecting Analog Inputs (Option)
27
Figure 2-4. Analog in Connector
27
Table 2-3. Analog Input Pin Assignments
27
Connecting Analog Outputs
28
Figure 2-5. Analog Output Connector
28
Table 2-4. Analog Output Pin Assignments
28
Current Loop Analog Outputs (Option 41) Setup
29
Figure 2-6. Current Loop Option Installed on the Motherboard
29
Connecting the Status Outputs (Digital Outputs)
30
Figure 2-7. Status Output Connector for Digital Outputs
30
Connecting the Control Inputs (Digital Inputs)
31
Figure 2-8. Energizing the Control Inputs
31
Table 2-5. Status Output Pin Assignments
31
Concentration Alarm Relay (Option 61)
32
Connecting Communications Interfaces
32
Figure 2-9. Concentration Alarm Relay
32
Table 2-6. Control Input Pin Assignments
32
Figure 2-10. Rear Panel Connector Pin-Outs for RS-232 Mode
33
Figure 2-11. Default Pin Assignments for CPU COM Port Connector (RS-232)
34
Figure 2-12. Jumper and Cables for Multidrop Mode
36
Figure 2-13. RS-232 Multidrop PCA Option Host/Analyzer Interconnect Diagram
37
Pneumatic Connections
38
Critical Tubing, Pressure, Venting and Exhaust Requirements
39
Basic Connections from Calibrator
40
Figure 2-14. Gas Line Connections from Gas Dilution Calibrator - Basic Configuration
40
Figure 2-15. Gas Line Connections from Bottled Span Gas - Basic Configuration
40
Connections W/Ambient Zero/Ambient Span (Z/S) Valves (OPT 50A)
41
Figure 2-16. Rear Panel Layout with Z/S Valve Options (OPT 50A)
41
Figure 2-17. Gas Line Connections with Z/S Valves Option (OPT 50A)
42
Connections W/Ambient Zero/Pressurized Span Valves (OPT 50E)
43
Figure 2-18. Rear Panel Layout with Ambient Zero/Pressurized Span Valves (OPT 50E)
43
Figure 2-19. Gas Line Connection W/Ambient Zero/Pressurized Span Valves Option (OPT 50E)
44
Figure 2-20. Rear Panel Layout with Internal Span Source (IZS) OPT 50G
45
Zero Scrubber and Internal Span Source (IZS) (OPT 50G)
45
Figure 2-21. Gas Line Connection W/Zero Scrubber and Internal Span Source (IZS) Option (OPT 50G)
46
Figure 2-22. Pneumatic Connections for Precision Calibration When IZS Generator Present
46
Figure 2-23. Pneumatics, Basic Configuration
48
Pneumatic Flow Diagrams
48
Pneumatic Flow for Basic Configuration
48
Figure 2-24. Pneumatics with Zero/Span Valves Option
49
Pneumatic Flow for Zero/Span Valves Option
49
Table 2-7. Zero/Span and Sample/Cal Valve Operating States
49
Figure 2-25. Pneumatics with Ambient Zero/Pressurized Span Valves Option
50
Pneumatic Flow for Ambient Zero/Pressurized Span Option
50
Table 2-8. Valve Operating States for Ambient Zero/Pressurized Span Option
50
Figure 2-26. Pneumatics with IZS Option
51
Pneumatic Flow for Internal Zero/Span (IZS) Gas Generator Option
51
Table 2-9. IZS Valve Option Operating States
51
Figure 2-27. Pneumatics with O
52
Pneumatic Flow with O2 Sensor Option
52
Startup, Functional Checks and Calibration
52
Figure 2-28. Status Screens at Startup
53
Figure 2-29. Home Page Example
53
Startup
53
Alerts: Warnings and Other Messages
54
Figure 2-30. Viewing Active Alerts Page
54
Calibration
55
Figure 2-31. Sample Dashboard Page
55
Functional Checks
55
Menu Overview
56
Table 2-10. Menu Overview
56
Figure 2-32. User Interface Orientation
57
Home Page
57
Figure 2-33. Concentration and Stability Graph (Top) and Meter Graph (Bottom)
58
Dashboard
59
Figure 2-34. Dashboard Page
59
Alerts
60
Figure 2-35. Navigating to the Active Alerts Page
60
Calibration
61
Figure 2-36. Active Alerts Cleared
61
Figure 2-37. Utilities>Alerts Log of Active and Past Alerts and Events
61
Setup
62
Table 2-11. Utilities Submenu Descriptions
62
Utilities
62
Setup Menu: Features/Functions Configuration
63
Figure 2-38. Datalog Configuration, New Log Page
63
Figure 2-39. Datalog Configuration, Existing Log
63
Setup>Data Logging (Data Acquisition System, DAS)
63
Figure 2-40. Creating a New Data Log
64
Configuring Trigger Types: Periodic
65
Figure 2-41. Datalog Periodic Trigger Configuration
65
Configuring Trigger Types: Conditional
66
Downloading das (Data Acquisition System) Data
66
Figure 2-42. Datalog - Conditional Trigger Configuration
66
Figure 2-43. das Download Page
66
Figure 2-44. Events List
67
Figure 2-45. Event Configuration
67
Setup>Events
67
Editing or Deleting Events
68
Figure 2-46. Configured Event Sample
68
Figure 2-47. Edit or Delete an Event
68
Figure 2-48. Dashboard Display and Configuration
69
Setup>Dashboard
69
Using Events as Triggers for Data Logging
69
Setup>Autocal (with Valve Option)
70
Setup>Vars
70
Table 2-12. Typical Variables with Descriptions
70
Figure 2-49. Homescreen Configuration
71
Setup>Homescreen
71
Figure 2-50. Digital Outputs Setup
72
Setup>Digital Outputs
72
Figure 2-51. Analog Output Configuration Example
73
Setup>Analog Outputs
73
Figure 2-52. Analog Outputs Group Calibration Screen
74
Figure 2-53. Analog Outputs Manual Calibration Screen (AOUT2 Example)
74
Table 2-13. Analog Output Voltage/Current Range
74
Figure 2-54. Setup for Checking / Calibrating DCV Analog Output Signal Levels
75
Manual Calibration of Voltage Range Analog Outputs
75
Table 2-14. Voltage Tolerances
75
Figure 2-55. Setup for Checking / Calibration Current Output Signal Levels
76
Manual Adjustment of Current Range Analog Outputs
76
Figure 2-56. Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
77
Setup>Instrument
77
Table 2-15. Current Loop Output Check
77
Table 2-16. Setup>Instrument Menu
77
Com1/Com2
78
Setup>Comm (Communications)
78
Table 2-17. COM1/COM2 Configuration
78
Figure 2-57. Communications Configuration, Network Settings
79
Network Settings
79
TCP Port1
79
TCP Port2
79
TCP Port3
79
Transferring Configuration to Other Instruments
80
Figure 2-58. Configuration Transfer
80
Table 2-18. Lan/Ethernet Configuration Properties
80
Communications and Remote Operation
82
Data Terminal/Communication Equipment (DTE DCE)
82
Modes, Baud Rate and Serial Communication
82
Serial Communication: RS-232
83
Serial Communication: RS-485 (Option)
83
Ethernet
83
Table 3-1. Ethernet Status Indicators
83
Communications Protocols
84
Figure 3-1. MODBUS Via Ethernet
84
Modbus
84
MODBUS Com Port Configuration
84
Figure 3-2. MODBUS Via Serial Communication (Example)
85
Figure 3-3. Serial Communication, Setting Hessen Protocol
86
Hessen
86
Hessen Com Port Configuration
86
Hessen Settings Configuration
87
Table 3-2. Teledyne Api's Hessen Protocol Response Modes
87
Table 3-3. Hessen Status Flags and Default Bit Assignments
88
Figure 3-4. Hessen Gas List Configuration
89
Hessen Gas List Configuration
89
Table 3-4. Hessen Gas List Definitions
89
Calibration
90
Important Precalibration Information
90
Calibration Requirements
90
Zero Air
91
Calibration (Span) Gas
91
Span Gas for Multipoint Calibration
92
Physical Range Measurements
92
Interferents
93
Permeation Tube Options
93
Data Recording Devices
93
Calibration Procedures
94
Calibration and Check Procedures for Basic Configuration
94
Figure 4-1. Setup for Manual Calibration Without Z/S Valve or IZS Option
95
Figure 4-2. Multi-Point Calibration Page
96
Span Calibration Check and Actual Calibration
96
Zero Calibration Check and Actual Calibration
96
Calibration and Check Procedures with Valve Options Installed
97
Figure 4-3. Setup for Manual Calibration Check with Z/S Valve or IZS Option
97
Figure 4-4. Zero and Span Calibration Screens
98
Use of Zero/Span Valve with Remote Contact Closure
98
Automatic Zero/Span Cal/Check (Auto Cal)
99
Figure 4-5. Auto Cal Page
99
Table 4-1. Auto Cal States
100
Table 4-2. Auto Cal Setup Combinations
100
Calibration Quality Analysis
101
Table 4-3. Auto Cal Programming Sequence Execution
101
Table 4-4. Calibration Data Quality Evaluation
101
EPA Protocol Calibration
102
Maintenance and Service
103
Maintenance Schedule
103
Table 5-1. Maintenance Schedule
104
Predictive Diagnostics
105
Table 5-2. Predictive Uses for Dashboard Functions
105
Operational Health Checks
106
Software/Firmware Updates
106
Figure 5-1. Report Generation Page
106
Figure 5-2. Remote Update Page
107
Figure 5-3. Manual Update Page (and Other Utilities)
107
Manual Reload/Update Procedures
107
Remote Updates
107
Figure 5-4. Touchscreen Calibration Page
108
Touchscreen Display Calibration (for Earlier Instruments)
108
Figure 5-5. Time Zone Change Requirements
109
Time Zone Changes
109
Hardware Maintenance Procedures
110
Figure 5-6. Replacing the Particulate Filter
110
Replacing the Sample Particulate Filter
110
Changing/Removing the IZS Permeation Tube
111
Changing the External Zero Air Scrubber
112
Figure 5-7. Critical Flow Orifice Assembly
113
Servicing Critical Flow Orifices
113
Figure 5-8. Critical Flow Orifice Assembly
114
Checking for Light Leaks
115
Checking for Pneumatic Leaks
116
Detailed Pressure Leak Check
116
Simple Vacuum Leak and Pump Check
116
Performing Flow Checks/Calibrations
117
Checking the Hydrocarbon Scrubber (Kicker)
118
Checking the Scrubber for Leaks
118
Figure 5-9. Flow Calibration Menu
118
Figure 5-10. Simple Leak Check Fixture
119
Figure 5-11. Hydrocarbon Scrubber Leak Check Setup
119
Service and Troubleshooting
120
Fault Diagnosis with Alerts
121
Table 5-3. Warning Alerts, Fault Conditions and Possible Causes
121
Fault Diagnosis with Dashboard Functions
124
Table 5-4. Dashboard Functions - Possible Causes for Out-Of-Range Values
125
CPU Status Indicator
126
Figure 5-12. CPU Status Indicator
126
Using the Diagnostic Signal I/O Functions
126
Using the Internal Electronic Status Leds
126
Figure 5-13. Relay PCA Status LED Locations
127
Relay PCA Watchdog and Status Leds
127
Flow Problems
128
Table 5-5. Relay PCA Watchdog and Status LED Failure Indications
128
Sample Flow Is Zero or Low
129
High Flow
130
Sample Flow Is Zero or Low but Analyzer Reports Correct Flow
130
Calibration Problems
131
Negative Concentrations
131
No Response
131
Inability to Span - Deactivated SPAN Button
132
Inability to Zero - Deactivated ZERO Button
132
Unstable Zero and Span
132
Discrepancy between Analog Output and Display
133
Non-Linear Response
133
Other Performance Problems
133
Excessive Noise
134
Slow Response
134
Subsystem Check for Troubleshooting
134
AC Main Power
135
DC Power Supply
136
Figure 5-14. Location of Relay Board Power Configuration Jumper
136
Table 5-6. DC Power Test Point and Wiring Color Code
136
I 2 C Bus
137
Lcd/Display Module
137
Relay PCA
137
Table 5-7. DC Power Supply Acceptable Levels
137
Figure 5-15. Typical Set up of Status Output Test
138
Motherboard
138
Table 5-8. Relay PCA Control Devices
138
Pneumatic Pressure / Flow Sensor Assembly
139
Communications
140
Cpu
140
Photomultiplier Tube (PMT) Sensor Module
142
PMT Temperature Control PCA
143
Internal Span Gas (IZS) Generator and Valve Options
144
Temperature Sensors
145
Disk-On-Module Replacement Procedure
146
Service Procedures
146
Sensor Module Repair and Cleaning
147
Figure 5-16. Sensor Module Wiring and Pneumatic Fittings
148
Figure 5-17. Sensor Module Mounting Screws
149
Figure 5-18. Hex Screw between Lens Housing and Sample Chamber
150
Figure 5-19. UV Lens Housing / Filter Housing
150
Figure 5-20. PMT UV Filter Housing Disassembled
151
Figure 5-21. Disassembling the Shutter Assembly
152
Figure 5-22. Shutter Assembly
154
Figure 5-23. UV Lamp Adjustment
155
Table 5-9. UV Lamp Signal Troubleshooting
155
Figure 5-24. Location of UV Reference Detector Potentiometer
156
Figure 5-25. Sensor Assembly
158
PMT Sensor Hardware Calibration ("Factory Cal")
160
Figure 5-26. Pre-Amplifier Board Layout
161
Figure 5-27. Relay PCA with AC Relay Retainer in Place
162
Removing / Replacing the Relay PCA from the Instrument
162
Figure 5-28. Relay PCA Mounting Screw Locations
163
Frequently Asked Questions
163
Technical Assistance
164
Principles of Operation
165
Sulfur Dioxide
165
SO 2 Ultraviolet Fluorescence Measurement Principle
165
Sensor Principles of Operation
165
Figure 6-1. UV Absorption
166
The UV Light Path
168
Figure 6-2. UV Light Path
169
Figure 6-3. Source UV Lamp Construction
169
UV Source Lamp
169
The PMT
170
The Reference Detector
170
UV Lamp Shutter & PMT Offset
170
Figure 6-4. Excitation Lamp UV Spectrum Before/After Filtration
171
Optical Filters
171
UV Source Optical Filter
171
Figure 6-5. PMT Optical Filter Bandwidth
172
PMT Optical Filter
172
Figure 6-6. Effects of Focusing Source UV in Sample Chamber
173
Optical Lenses
173
Dilution
174
Direct Interference
174
Measurement Interferences
174
Third Body Quenching
174
UV Absorption by Ozone
174
Light Pollution
175
Oxygen (O 2 ) Sensor Principles of Operation
175
Paramagnetic Measurement of O
175
Figure 6-7. Oxygen Sensor - Principles of Operation
176
O 2 Sensor Operation Within the T100 Analyzer
176
Carbon Dioxide
177
Figure 6-8. CO 2 Sensor Principles of Operation
177
NDIR Measurement of CO
177
Sensor Principles of Operation
177
CO 2 Operation Within the T100 Analyzer
178
Figure 6-9. CO Sensor Option PCA Layout and Electronic Connections
178
Sensor
178
Pneumatic Operation
179
Figure 6-10. Gas Flow and Location of Critical Flow Orifice
179
Sample Gas Flow
179
Critical Flow Orifice
180
Figure 6-11. Flow Control Assembly & Critical Flow Orifice
180
Flow Rate Control
180
Figure 6-12. T100 Hydrocarbon Scrubber (Kicker)
181
Hydrocarbon Scrubber (Kicker)
181
Sample Particulate Filter
181
Pneumatic Sensors
182
Sample Flow Sensor
182
Sample Pressure Sensor
182
Electronic Operation
183
Figure 6-13. Electronic Block Diagram
183
Overview
183
Cpu
185
Figure 6-14. CPU Board
185
Sensor Module
185
Figure 6-15. T100 Sensor Module
186
Figure 6-16. T100 Sample Chamber
186
Sample Chamber
186
Figure 6-17. PMT Housing Assembly
187
Photo Multiplier Tube (PMT)
187
Sample Chamber Heating Circuit
187
Figure 6-18. Basic PMT Design
188
Figure 6-19. PMT Cooling System
189
PMT Cooling System
189
Thermoelectric Cooler (TEC)
189
PMT Preamplifier
190
TEC Control Board
190
Figure 6-20. PMT Preamp Block Diagram
191
Pneumatic Sensor Board
192
Relay Board
192
Figure 6-21. Relay PCA Layout (P/N 045230100)
193
Figure 6-22. Relay PCA P/N 045230100 with AC Relay Retainer in Place
194
Heater Control
194
Figure 6-23. Typical Jumper Set (JP2) Set up of Heaters
195
Heaters for IZS Option (JP6) and AC Configuration
195
Table 6-1. Power Configuration for Optional Heaters (JP6)
195
Atod Conversion
196
Motherboard
196
Status Leds and Watchdog Circuitry
196
Valve Control
196
Sensor Inputs
197
Thermistor Interface
197
Analog Outputs
198
External Digital I/O
198
I 2 C Data Bus
198
Power Supply/Circuit Breaker
198
Power up Circuit
198
Figure 6-24. Power Distribution Block Diagram
199
Figure 6-25. Front Panel and Display Interface Block Diagram
200
Front Panel Touchscreen/Display Interface
200
Front Panel Touchscreen/Display Interface PCA
201
LVDS Transmitter Board
201
Software Operation
201
Figure 6-26. Basic Software Operation
201
Adaptive Filter
202
Calibration - Slope and Offset
202
Internal Data Acquisition System (DAS)
203
Temperature/Pressure Compensation (TPC)
203
Glossary
204
Appendix A - MODBUS Registers
207
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