User Manuals: Takeuchi 216100002 Compact Excavator

Manuals and User Guides for Takeuchi 216100002 Compact Excavator. We have 1 Takeuchi 216100002 Compact Excavator manual available for free PDF download: Operator's Manual

Takeuchi 216100002 Operator's Manual

Takeuchi 216100002 Operator's Manual (235 pages)

Mini Excavator

Brand: Takeuchi | Category: Compact Excavator | Size: 20 MB

Table of Contents

Introduction

4
- Serial Numbers
  4
Machine Description

5
- Table of Contents
  7
Safety

11
- General Precautions
  12
- Precautions When Preparing
  18
- Precautions When Starting
  22
- Precautions When Operating
  24
- Precautions When Stopping
  33
- Precautions When Transporting
  34
- Precautions on Maintenance
  36
- Safety Signs (Decals)
  45
Controls

51
- Names of Components (Cab)
  52
- Names of Components (Canopy)
  54
- Covers
  56
  - Starter Key
    56
  - Maintenance Cover
    56
  - Fuse Box
    57
  - Tool Case
    57
  - Grease Gun Holder
    57
  - Fuel Lid
    58
  - Fuel Filler Port
    58
  - Side Cover
    59
  - Engine Hood
    59
- Cab
  60
  - Cab Door
    60
  - Emergency Exit
    60
  - Front Window
    61
  - Lower Front Window
    62
  - Side Window
    62
  - Emergency Hammer (Optional)
    63
- Seat and Seat Belt
  64
  - Seat (if Equipped)
    64
  - High-Back Seat (if Equipped)
    65
  - Seat Belt
    66
- Instrument Cluster
  68
  - Warning Lamps
    68
  - Indicators
    69
  - Meters
    69
  - Multi-Data Display
    70
- Switches
  76
  - Starter Switch
    76
  - Horn Button
    76
  - Travel Speed Switch
    76
  - Wiper Switch
    77
  - Second Auxiliary Hydraulic Switch
    77
  - Third Auxiliary Hydraulic Switch and Button
    77
  - Overload Warning Switch (if Equipped)
    78
- Levers and Pedals
  79
  - Safety Lock Lever
    79
  - Throttle Lever
    79
  - Operating Levers
    80
  - Blade Lever
    80
  - Travel Levers/Pedals
    81
  - Boom Swing Pedal
    81
  - Auxiliary Hydraulic Pedal
    82
  - Selector Lever
    82
- Accessories
  84
  - Heater
    84
  - Cup Holder
    86
  - Interior Light
    86
  - Inside Rear View Mirror (Cab)
    86
  - Power Sockets
    87
  - Armrest
    87
  - Radio (for Cab)
    88
  - Auxiliary Hydraulic Lines
    92
  - Accumulator (if Equipped)
    96
Operation

97
- Before Starting Operation
  98
  - Getting on or off the Machine
    98
  - Walk-Around Inspection
    98
  - Daily Inspection
    98
- Starting and Stopping the Engine
  99
  - Before Starting the Engine
    99
  - Starting the Engine
    100
  - Warming up the Engine
    101
  - Stopping the Engine
    101
- Operating the Machine
  102
  - Lever Pattern (ISO Pattern)
    102
  - Lever Pattern (G Pattern) if Equipped
    103
  - Warming up the Machine (Hydraulic Oil)
    104
  - Inspection after Warm-Up
    105
  - Crawler Width Switching
    106
  - Switching the Blade Width
    107
  - Operating the Travel Levers
    108
  - Stopping Travel
    111
  - Operating the Working Equipment
    112
- Operating Procedures
  114
  - Prohibited Operations
    114
- Cautions on Operating
  117
  - Cautions on Traveling
    117
  - Cautions on Traveling on Slopes
    118
  - Getting out of Mud
    120
  - Operations Possible with this Machine
    120
- Parking the Machine
  122
  - Parking
    122
  - Inspection and Checks after Stopping the Engine
    122
- Handling in Cold Climates
  123
  - Preparing for Cold Climates
    123
  - Cautions after Operations
    123
  - After the Cold Climate
    123
- Handling Rubber Crawlers
  124
  - Prohibitions
    124
  - Cautions
    125
  - Preventing the Rubber Crawlers from Coming off
    125
Transport

127
- Loading and Unloading
  128
- Hoisting the Machine
  130
- Securing the Machine
  132
Maintenance

133
- General
  134
  - Maintenance Overview
    134
  - Cautions on Maintenance
    134
- Service Data
  136
  - Fuel and Lubricant Table
    136
  - Regularly Replace the Hydraulic Oil
    140
  - List of Consumables
    141
  - List of Tools
    142
  - List of Tightening Torques
    143
- Safety-Critical Parts
  144
- Maintenance List
  146
- Walk-Around Inspection
  148
- Daily Inspection (Every 10 Hours)
  150
- After the Initial 50 Hours
  156
- (Only for New Machines)
  156
- Every 50 Hours
  160
- Every 100 Hours
  166
- After the Initial 250 Hours
  167
- (Only for New Machines)
  167
  - Replacing the Travel Motor Gear Oil
    167
  - After the Initial 250 Hours (Only for New Machines)
    167
- Every 250 Hours
  168
- Every 500 Hours
  172
- Every 1000 Hours
  174
- Every 1500 Hours
  178
  - Inspecting and Cleaning the Engine Fuel Injectors
    178
  - Inspecting the Crankcase Breather System
    178
- Every 2000 Hours
  179
  - Lapping the Engine Valve Seats
    179
  - Every 2000 Hours Lapping the Engine Valve Seats
    179
- Every 4000 Hours
  180
  - Replacing the Hydraulic Oil and Cleaning the Suction Strainer
    180
- When Required
  182
  - Replacing the Bucket Teeth
    182
  - When Required Replacing the Bucket Teeth
    182
  - Replacing the Bucket
    184
  - Lubricating the Levers
    186
  - Inspecting the Rubber Crawlers
    187
  - Replacing the Rubber Crawlers
    188
- Maintenance During Extended Storage Period
  190
Troubleshooting

191
- Symptoms that Are Not Malfunctions
  192
- If the Engine Overheats
  193
- If the Battery Goes Dead
  194
- If a Fuse Blows
  196
  - Inspecting and Replacing the Fuse
    196
  - Inspecting the Fusible Link
    197
- Restarting after Adding Fuel
  198
  - Bleeding Air from the Fuel System
    198
- If a Warning Lamp Flashes
  199
- Other Symptoms
  200
- Lowering the Boom to the Ground
  202
- Towing
  203
- If the Cab or Canopy Is Damaged
  204
Specifications

205
- Basic Specifications
  206
- Machine Dimensions
  208
- Operating Ranges
  212
- Lifting Capacities
  215
Options

221
- General Precautions
  222
  - Safety Precautions
    222
  - Cautions When Installing Attachments
    222
  - Cautions When Operating Attachments
    223
- Attachment Combination Table
  224
- Selecting a Lever Pattern
  225
  - Switching the Lever Pattern
    225
- Hydraulic Breaker
  226
  - Replacing the Hydraulic Oil Regularly
    227
- Load Safety Device
  228
  - Emergency Shut-Off Valve
    228
  - Overload Warning Device
    229
- Travel Alarm
  230
- Optional Equipment Mass
  231
- Biodegradable Oil
  232
  - Replacing the Hydraulic Oil with Biodegradable Oil
    232

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