Still RX60-80/900 Electric Forklift Truck Manuals

Manuals and User Guides for Still RX60-80/900 Electric Forklift Truck. We have 2 Still RX60-80/900 Electric Forklift Truck manuals available for free PDF download: Original Instructions Manual

Still RX60-80/900 Original Instructions Manual (408 pages)

Electric truck

Brand: Still | Category: Trucks | Size: 15 MB

Table of Contents
5
Foreword
13
Your Truck
14
Description of the Truck
14
General
16
Conformity Marking
17
Declaration that Reflects the Content of the Declaration of Conformity
18
Accessories
19
Overview
20
Nameplate
24
Production Number
25
Stvzo (Road Traffic Licensing Regulations) Information
26
Nameplate of a Lithium-Ion Battery
26
Using the Truck
28
Commissioning
28
Proper Usage
28
Proper Use During Towing
28
Improper Use
29
Place of Use
29
Parking in Temperatures below -10 °C
30
Using Working Platforms
31
Information about the Documentation
32
Documentation Scope
32
Supplementary Documentation
33
Issue Date and Topicality of the Operating Instructions
34
Copyright and Trademark Rights
34
Explanation of Information Symbols Used
34
List of Abbreviations
35
Units
37
Definition of Directions
38
Schematic Views
39
Environmental Considerations
40
Packaging
40
Disposal of Components and Batteries
40
Safety
41
Definition of Responsible Persons
42
Operating Company
42
Specialist
42
Drivers
43
Basic Principles for Safe Operation
45
Insurance Cover on Company Premises
45
Modifications and Retrofitting
45
Changes to the Overhead Guard and Roof Loads
47
Warning Regarding Non-Original Parts
48
Damage, Defects and Misuse of Safety Systems
48
Tyres
49
Medical Equipment
50
Exercise Caution When Handling Gas Springs and Accumulators
51
Length of the Fork Arms
51
Residual Risk
53
Residual Dangers, Residual Risks
53
Special Risks Associated with Using the Truck and Attachments
54
Overview of Hazards and Countermeasures
56
Danger to Employees
58
Safety Tests
60
Regular Safety Inspection of the Truck
60
Insulation Testing
60
Safety Regulations for Handling Consumables
62
Permissible Consumables
62
Oils
62
Hydraulic Fluid
63
Battery Acid
64
Coolant and Cooling Fluid
65
Disposal of Consumables
66
Emissions
67
Overviews
71
Overview
72
Driver's Compartment
74
Operating Devices and Display Elements
75
Display Operating Unit
75
Operating Devices for Hydraulic and Driving Functions
76
Double Mini-Lever
77
Three-Way Mini-Lever
78
Four-Way Mini-Lever
79
Joystick 4Plus
80
Fingertip
81
Mini Console
82
Operating
83
Checks and Tasks before Daily Use
84
Visual Inspections
84
Climbing into and out of the Truck
87
Shelves and Cup Holders
90
Adjusting the MSG 65/MSG 75 Driver's Seat
90
Adjusting the Armrest
95
Adjusting the Steering Column
96
Unlocking the Emergency off Switch
97
Operating the Signal Horn
97
Seat Belt
98
Using the Driver's Cab
101
Checking the Brake System for Correct Function
102
Checking the Steering System for Correct Function
105
Checking the Emergency off Function
105
Checking the Vertical Lift Mast Position (Variant) for Correct Function
106
Zero Adjustment of the Load Measurement (Variant)
107
Switching on
109
Switching on the Key Switch
109
Access Authorisation with PIN Code (Variant)
111
Operating the Display-Operating Unit
122
Indicators
122
Adjusting the Displays
124
Symbols in the Display
126
Setting the Date or Time
130
Resetting the Daily Kilometres and Daily Operating Hours
131
Setting the Language
131
Softkeys for Operating Various Equipment Variants
132
Configuring Blue-Q Efficiency Mode
132
Blue-Q Efficiency Mode
134
Functional Description
134
Switching off Additional Consumers
135
Switching Efficiency Mode Blue-Q on and off
136
Driving
137
Safety Regulations When Driving
137
Roadways
139
Setting the Drive Programme
141
Sprint Mode (Variant)
143
Selecting the Drive Direction
144
Actuating the Drive Direction Switch, Mini-Lever Version
145
Actuating the Vertical Rocker Button for the "Drive Direction", Joystick 4Plus Version
145
Actuate the Drive Direction Switch, Fingertip Version
146
Actuating the Drive Direction Switch, Mini-Console Version
146
Starting Drive Mode
146
Starting Drive Mode, Dual Pedal Version (Variant)
149
Operating the Service Brake
152
Actuating the Mechanical Parking Brake
153
Steering
155
Reducing Speed When Turning (Curve Speed Control)
156
Driving on Ascending and Descending Gradients
157
Reducing Speed with a Raised Load (Variant)
158
Parking
159
Parking the Truck Securely and Switching It off
159
Wheel Chock (Variant)
160
Lifting
161
Lifting System Variants
161
Automatic Lift Cut out (Variant)
161
Lift Mast Vertical Position (Variant)
162
Types of Lift Mast
166
Malfunctions During Lifting Mode
167
Hydraulic Blocking Function
168
Lifting System Operating Devices
169
Controlling the Lifting System Using a Double Mini-Lever
170
Controlling the Lifting System Using a Triple Mini-Lever
172
Controlling the Lifting System Using a Quadruple Mini-Lever
173
Controlling the Lifting System Using the Joystick 4Plus
174
Controlling the Lifting System with the Fingertip Console
177
Changing the Fork Arms
178
Fork Extension (Variant)
180
Operation with Reversible Fork Arms (Variant)
182
Handling Loads
184
Safety Regulations When Handing Loads
184
Before Taking up Load
185
Load Measurement (Variant)
186
Picking up Loads
189
Danger Area
190
Transporting Pallets
191
Transporting Suspended Loads
191
Load Pick up
193
Transporting Loads
196
Setting down Loads
199
Driving on Lifts
201
Driving on Loading Bridges
202
Attachments
203
Fitting Attachments
203
Releasing the Pressure from the Hydraulic System
206
General Instructions for Controlling Attachments
208
Controlling Attachments Using a Double Mini-Lever
210
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
212
Controlling Attachments Using a Triple Mini-Lever
214
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
216
Controlling Attachments Using a Quadruple Mini-Lever
218
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
220
Controlling Attachments Using the Joystick 4Plus
222
Controlling Attachments with Joystick 4Plus and the 5Th Function
223
Controlling the Attachments with Fingertip
224
Controlling Attachments with Fingertip and the 5Th Function
225
Clamp Locking Mechanism (Variant)
227
Taking up a Load Using Attachments
230
Auxiliary Equipment
232
Switching the Lighting on and off
232
Switching the Working Spotlight for Reverse Travel on and off
233
Switching the Rotating Beacon on and off
233
Switching the Hazard Warning System on and off
234
Switching the Turn Indicators on and off
234
Switching the Double Working Spotlights on and off
236
STILL Safetylight (Variant)
238
Operating the Windscreen Wiper/Washer
239
Filling the Washer System
239
Fleetmanager (Variant)
240
Shock Recognition (Variant)
240
12-V Socket
241
Driver Restraint Systems (Variants)
241
Ceiling Sensor (Variant)
242
Cab
248
Opening the Cab Door
248
Closing the Cab Door
249
Opening the Side Windows
249
Closing the Side Windows
250
Operating the Interior Lighting
251
Operating the Rear Window Heating
252
Radio (Variant)
252
Heating System (Variant)
253
Push-Up Roof Window (Variant)
255
Clipboard (Variant)
255
Trailer Operation
256
Towed Load
256
Coupling Pin in the Counterweight
257
Automatic Tow Coupling
259
Towing Trailers
267
Display Messages
268
Display Content
268
Error Code Table
268
General Messages
272
Drive-Specific Messages
282
Connecting and Disconnecting the Battery Male Connector
285
Connecting the Battery Male Connector
285
Disconnecting the Battery Male Connector
286
Handling the Battery
288
Safety Regulations When Handling the Battery
288
Checking the Battery Charge Status
291
Charging the Lead-Acid Battery
291
Equalising Charging to Preserve the Battery Capacity
295
Replacing and Transporting the Battery
297
General Information on Replacing the Battery
297
Changing to a Different Battery Type
297
Opening and Closing the Battery Cover
298
Replacing the Battery
300
Powerpluslife Battery
307
Powerpluslife ® Temperature Monitoring
308
Powerpluslife ® Error Messages
309
Cleaning
310
Clean the Truck
310
Cleaning the Electrical System
312
Cleaning Load Chains
312
Cleaning the Windows
313
After Cleaning
313
Procedure in Emergencies
315
Emergency Shutdown
315
Procedure if Truck Tips over
317
Emergency Hammer
318
Emergency Lowering
318
Releasing the Spring-Operated Brake
320
Towing
323
Transporting the Truck
327
Transportation
327
Crane Loading
329
Decommissioning
333
Shutting down and Storing the Truck
333
Re-Commissioning after Shutdown
335
Maintenance
337
Safety Regulations for Maintenance
338
General Information
338
Working on the Hydraulic Equipment
338
Working on the Electrical Equipment
338
Safety Devices
339
Set Values
339
Lifting and Jacking up
339
Working at the Front of the Truck
340
General Maintenance Information
342
Personnel Qualifications
342
Information for Carrying out Maintenance
342
Maintenance - 1000 Hours/Annually
345
Maintenance - 3000 Hours/Every Two Years
348
Ordering Spare Parts and Wearing Parts
348
Quality and Quantity of the Required Operating Materials
348
Lubrication Plan
350
Maintenance Data Table
351
Providing Access to Maintenance Points
354
Removing and Attachingthe Left Side Cover
354
Installing and Removing the Bottom Plate
354
Opening/Closing the Front Right Cover
356
Removing and Attaching the Rear Cover
357
Preserving Operational Readiness
358
Checking the Coolant Level
358
Topping up Cooling Fluid and Checking Coolant Content
359
Cleaning the Radiator and Checking the Radiator for Leak Tightness
362
Checking the Battery Condition, Acid Level and Acid Density
364
Changing the Heating System Fresh Air Filter
365
Lubricating the Joints and Controls
366
Maintaining the Seat Belt
367
Checking the Driver's Seat
368
Checking the Door Latch
369
Replacing the Recirculated Air Filter for the Heating System
369
Servicing Wheels and Tyres
370
Replacing the Fuses
372
Checking the Hydraulic Oil Level
374
Checking the Hydraulic System for Leak Tightness
376
Lubricating the Lift Mast and Roller Track
377
Greasing the Automatic Tow Coupling
377
1000-Hour Maintenance/Annual Maintenance
381
Other Work that Must be Carried out
382
Checking the Lift Cylinders and the Hydraulic Connections for Leak Tightness
382
Checking the Fork Arms
382
Checking the Reversible Fork Arms
383
Technical Data
385
Dimensions
386
VDI Datasheet
388
Eco-Design Requirements for Electric Motors and Variable Speed Drives
392
Ergonomic Dimensions
393
Battery Specifications
394
Fuse Assignment
396

Still RX60-80/900 Original Instructions Manual (394 pages)

Electric forklift truck

Brand: Still | Category: Forklifts | Size: 11 MB

Table of Contents
5
1 Foreword

13
- Your Truck
  14
- Description of the Truck
  14
- General
  16
- CE Labelling
  17
- EC Declaration of Conformity in Accordance with Machinery Directive
  18
- Accessories
  19
- Overview
  20
- Nameplate
  23
- Production Number
  24
- Stvzo (Road Traffic Licensing Regulations) Information
  24
- Using the Truck
  24
- Commissioning
  24
- Proper Usage
  25
- Proper Use During Towing
  25
- Impermissible Use
  26
- Place of Use
  26
- Parking in Temperatures below -10°C
  27
- Using Working Platforms
  28
- Information about the Documentation
  29
- Documentation Scope
  29
- Supplementary Documentation
  30
- Issue Date and Topicality of the Operating Instructions
  31
- Copyright and Trademark Rights
  31
- Explanation of Information Symbols Used
  31
- List of Abbreviations
  32
- Units
  34
- Definition of Directions
  35
- Schematic Views
  35
- Environmental Considerations
  37
- Packaging
  37
- Disposal of Components and Batteries
  37
2 Safety

39
- Definition of Responsible Persons
  40
- Operating Company
  40
- Specialist
  40
- Drivers
  41
- Basic Principles for Safe Operation
  43
- Insurance Cover on Company Premises
  43
- Changes and Retrofitting
  43
- Changes to the Overhead Guard and Roof Loads
  45
- Warning Regarding Non-Original Parts
  46
- Damage, Defects and Misuse of Safety Systems
  46
- Tyres
  47
- Medical Equipment
  48
- Exercise Caution When Handling Gas Springs and Accumulators
  49
- Length of the Fork Arms
  49
- Residual Risk
  51
- Residual Dangers, Residual Risks
  51
- Special Risks Associated with Using the Truck and Attachments
  52
- Overview of Hazards and Countermeasures
  54
- Danger to Employees
  57
- Safety Tests
  58
- Regular Safety Inspection of the Truck
  58
- Insulation Testing
  58
- Safety Regulations for Handling Consumables
  60
- Permissible Consumables
  60
- Oils
  60
- Hydraulic Fluid
  61
- Battery Acid
  62
- Coolant and Cooling Fluid
  63
- Disposal of Consumables
  64
- Emissions
  65
3 Overviews

69
- Overview
  70
- Driver's Compartment
  72
- Operating and Display Elements
  73
- Display Operating Unit
  73
- Operating Devices for Hydraulic and Driving Functions
  74
- Double Mini-Lever
  75
- Three-Way Mini-Lever
  76
- Four-Way Mini-Lever
  77
- Joystick 4Plus
  78
- Fingertip
  79
- Mini Console
  80
4 Operation

81
- Checks and Tasks before Daily Use
  82
- Visual Inspections
  82
- Climbing into and out of the Truck
  85
- Shelves and Cup Holders
  88
- Adjusting the MSG 65/MSG 75 Driver's Seat
  88
- Adjusting the Armrest
  92
- Adjusting the Steering Column
  93
- Unlocking the Emergency off Switch
  94
- Operating the Signal Horn
  94
- Seat Belt
  95
- Using the Driver's Cab
  98
- Checking the Brake System for Correct Function
  98
- Checking the Steering System for Correct Function
  101
- Checking the Emergency off Function
  102
- Checking the Vertical Lift Mast Position (Variant) for Correct Function
  103
- Zero Adjustment of the Load Measurement (Variant)
  103
- Switching on
  105
- Switching on the Key Switch
  105
- Access Authorisation with PIN Code (Variant)
  107
- Operating the Display and Operating Unit
  117
- Indicators
  117
- Adjusting the Displays
  119
- Symbols in the Display
  121
- Setting the Date or Time
  126
- Resetting the Daily Kilometres and Daily Operating Hours
  126
- Setting the Language
  127
- Softkeys for Operating Various Equipment Variants
  127
- Configuring Blue-Q Efficiency Mode
  128
- Blue-Q Efficiency Mode
  130
- Functional Description
  130
- Switching off Additional Consumers
  131
- Switching Efficiency Mode Blue-Q on and off
  131
- Traction
  133
- Safety Regulations When Driving
  133
- Roadways
  135
- Setting the Drive Programme
  137
- Sprint Mode (Variant)
  139
- Selecting the Drive Direction
  140
- Actuating the Drive Direction Switch, Mini-Lever Version
  141
- Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
  142
- Actuate the Drive Direction Switch, Fingertip Version
  142
- Actuating the Drive Direction Switch, Mini-Console Version
  143
- Starting Drive Mode
  143
- Starting Drive Mode, Dual Pedal Version (Variant)
  146
- Operating the Service Brake
  149
- Actuating the Mechanical Parking Brake
  150
- Steering
  152
- Reducing Speed When Turning (Curve Speed Control)
  153
- Driving on Ascending and Descending Gradients
  154
- Reducing Speed with a Raised Load (Variant)
  155
- Parking
  156
- Parking the Truck Securely and Switching It off
  156
- Wheel Chock (Variant)
  157
- Lifting
  158
- Lifting System Variants
  158
- Automatic Lift Cut out (Variant)
  158
- Lift Mast Vertical Position (Variant)
  159
- Types of Lift Mast
  163
- Malfunctions During Lifting Mode
  164
- Hydraulic Blocking Function
  165
- Lifting System Operating Devices
  166
- Controlling the Lifting System Using a Double Mini-Lever
  167
- Controlling the Lifting System Using a Triple Mini-Lever
  168
- Controlling the Lifting System Using a Quadruple Mini-Lever
  169
- Controlling the Lifting System Using the Joystick 4Plus
  170
- Controlling the Lifting System with the Fingertip Console
  172
- Changing the Fork Arms
  173
- Fork Extension (Variant)
  175
- Operation with Reversible Fork Arms (Variant)
  177
- Handling Loads
  179
- Safety Regulations When Handing Loads
  179
- Before Taking up Load
  180
- Load Measurement (Variant)
  181
- Picking up Loads
  184
- Danger Area
  185
- Transporting Pallets
  186
- Transporting Suspended Loads
  186
- Load Pick up
  187
- Transporting Loads
  191
- Setting down Loads
  192
- Driving on Lifts
  194
- Push-Up Roof Window (Variant)
  246
- Clipboard (Variant)
  246
- Trailer Operation
  247
- Towed Load
  247
- Coupling Pin in the Counterweight
  248
- Automatic Tow Coupling
  250
- Towing Trailers
  258
- Display Messages
  259
- Display Content
  259
- Error Code Table
  259
- General Messages
  262
- Drive-Specific Messages
  271
- Connecting and Disconnecting the Battery Male Connector
  274
- Connecting the Battery Male Connector
  274
- Disconnecting the Battery Male Connector
  275
- Handling the Battery
  277
- Safety Regulations When Handling the Battery
  277
- Checking the Battery Charge Status
  280
- Charging the Battery
  280
- Equalising Charging to Preserve the Battery Capacity
  283
- Replacing and Transporting the Battery
  285
- General Information on Replacing the Battery
  285
- Changing to a Different Battery Type
  285
- Opening and Closing the Battery Cover
  286
- Replacing the Battery
  288
- Powerpluslife Battery
  294
- Powerpluslife ® Temperature Monitoring
  296
- Powerpluslife ® Error Messages
  296
- Cleaning
  298
- Cleaning the Truck
  298
- Cleaning the Electrical System
  300
- Cleaning Load Chains
  300
- Cleaning the Windows
  301
- After Cleaning
  301
- Procedure in Emergencies
  303
- Emergency Shutdown
  303
- Procedure if Truck Tips over
  305
- Emergency Hammer
  306
- Emergency Lowering
  306
  - Releasing the Spring-Operated Brake
    308
  - Towing
    311
  - Transporting the Truck
    314
  - Transportation
    314
  - Crane Loading
    316
  - Shutdown
    320
  - Shutting down and Storing the Truck
    320
  - Re-Commissioning after Shutdown
    322
5 Maintenance

323
1000 Hour Maintenance/Annual Maintenance

367
7 Technical Data

371
- Dimensions
  372
- VDI Datasheet
  374
- Ergonomic Dimensions
  378
- Battery Specifications
  379
- Fuse Assignment
  381

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Still RX60-80/900 Electric Forklift Truck Manuals

Still RX60-80/900 Original Instructions Manual (408 pages)

Table of Contents

Still RX60-80/900 Original Instructions Manual (394 pages)

Table of Contents

1 Foreword

2 Safety

3 Overviews

4 Operation

5 Maintenance

1000 Hour Maintenance/Annual Maintenance

7 Technical Data

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