Still RX60-18 Manuals

Manuals and User Guides for Still RX60-18. We have 2 Still RX60-18 manuals available for free PDF download: Workshop Manual, Original Instructions Manual

Still RX60-18 Original Instructions Manual (412 pages)

Electric forklift truck

Brand: Still | Category: Forklifts | Size: 9 MB

Table of Contents
5
Foreword
13
Your Truck
14
General
14
CE Labelling
14
EC Declaration of Conformity in Accordance with Machinery Directive
15
Accessories
16
Information about Documentation
17
Documentation Scope
17
Issue Date and Topicality of the Operating Instructions
18
Copyright and Trademark Rights
18
Explanation of Information Symbols Used
18
List of Abbreviations
19
Definition of Directions
21
Schematic Views
21
Environmental Considerations
23
Packaging
23
Disposal of Components and Batteries
23
Introduction
25
Use of Truck
26
Proper Usage
26
Proper Use During Towing
26
Impermissible Use
26
Place of Use
27
Parking in Temperatures below -10°C
28
Using Working Platforms
28
Residual Risk
29
Residual Dangers, Residual Risks
29
Special Risks Associated with Using the Truck and Attachments
30
Overview of Hazards and Countermeasures
32
Danger to Employees
35
Safety
37
Definition of Responsible Persons
38
Operating Company
38
Specialist
38
Drivers
39
Essentials for Safe Operation
41
Insurance Cover on Company Premises
41
Changes and Retrofitting
41
Changes to the Overhead Guard and Roof Loads
44
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
45
Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
47
Length of the Fork Arms
47
Safety Inspections
49
Regular Safety Inspection of the Truck
49
Insulation Testing
49
Safety Regulations for Handling Consumables
51
Permissible Consumables
51
Oils
51
Hydraulic Fluid
52
Battery Acid
53
Disposal of Consumables
54
Emissions
55
Overviews
59
General View of Truck
60
General View of Driver's Compartment
62
Operating Devices and Display Elements
64
Display Operating Unit
64
Operating Devices for Hydraulic and Traction Functions
66
Multi-Lever
67
Double Mini-Lever
68
Three-Way Mini-Lever
69
Four-Way Mini-Lever
70
Joystick 4Plus
71
Fingertip
72
Mini Console
73
Identification Points
74
Overview
74
Nameplate
79
Production Number
80
Stvzo (Road Traffic Licensing Regulations) Information
80
Operation
81
Checks and Operations Prior to Commissioning
82
Visual Inspections
82
Filling the Washer System
84
Checking the Condition of the Wheels and Tyres
85
Adjusting the MSG 65/MSG 75 Driver's Seat
86
Adjusting the Armrest
90
Adjusting the Steering Column
91
Start-Up
91
Climbing in and out of the Truck
91
Connecting the Battery Male Connector
93
Shelves and Cup Holders
93
Unlocking the Emergency off Switch
94
Switching on the Key Switch
94
Access Authorisation with PIN Code (Variant)
97
Operating the Signal Horn
107
Seat Belt
108
Driver's Cab
111
Checking the Brake System for Correct Function
111
Checking the Steering System for Correct Function
112
Checking the Emergency off Function
113
Zero Adjustment of the Load Measurement (Variant)
113
Checking the Vertical Lift Mast Position (Variant) for Correct Function
115
Driving
116
Safety Regulations When Driving
116
Roadways
118
Setting the Drive Programme
120
Reducing Speed with a Raised Load (Variant)
121
Selecting the Drive Direction
122
Actuating the Drive Direction Switch, Multiple-Lever Version
123
Actuating the Drive Direction Switch, Mini-Lever Version
123
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
124
Actuate the Drive Direction Switch, Fingertip Version
124
Actuating the Drive Direction Switch, Mini-Console Version
125
Starting Drive Mode
125
Starting Drive Mode, Dual-Pedal Version (Variant)
127
Operating the Service Brake
130
Parking Brake
131
Actuating the Mechanical Parking Brake
131
Actuate the Electric Parking Brake
133
Steering
140
Reducing Speed When Turning (Curve Speed Control)
141
Lifting
142
Lifting System Variants
142
Automatic Lift Cut out (Variant)
142
Lift Mast Vertical Position (Variant)
143
Types of Lift Mast
147
Malfunctions During Lifting Mode
149
Lifting System Operating Devices
150
Hydraulic Blocking Function
151
Multi-Lever Lifting System
153
Controlling the Lifting System Using a Double Mini-Lever
154
Controlling the Lifting System Using a Triple Mini-Lever
155
Controlling the Lifting System Using a Quadruple Mini-Lever
156
Controlling the Lifting System Using the Joystick 4Plus
157
Controlling the Lifting System with the Fingertip Console
159
Changing the Fork Arms
160
Fork Extension (Variant)
162
Operation with Reversible Fork Arms (Variant)
164
Working with Loads
166
Safety Regulations When Handing Loads
166
Before Taking up Load
167
Load Measurement (Variant)
168
Picking up Loads
171
Danger Area
172
Transporting Pallets
173
Transporting Suspended Loads
173
Load Pick up
174
Transporting Loads
178
Setting down Loads
179
Driving on Ascending and Descending Slopes
181
Driving on Lifts
181
Driving on Loading Bridges
183
Working with Attachments
184
Fitting Attachments
184
Releasing the Pressure from the Hydraulic System
186
General Instructions for Controlling Attachments
188
Controlling Attachments Using Multi-Lever Operation
190
Controlling Attachments Using Multi-Lever Operation and the 5Th Function
191
Controlling Attachments Using a Double Mini-Lever
193
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
195
Controlling Attachments Using a Triple Mini-Lever
197
Controlling Attachments Using the Three-Way Mini-Lever and the 5Th Function
199
Controlling Attachments Using a Quadruple Mini-Lever
201
Controlling Attachments Using the Four-Way Mini-Lever and the 5Th Function
203
Controlling Attachments Via the Joystick 4Plus
205
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
206
Controlling the Attachments with Fingertip
207
Controlling Attachments with Fingertip and the 5Th Function
208
Clamp Locking Mechanism (Variant)
210
Taking up a Load Using Attachments
213
Operation of Additional Equipment
214
Switching the Lighting on and off
214
Switching the Rotating Beacon on and off
215
Switching the Hazard Warning System on and off
215
Switching Direction Indicators on and off
216
Switching the Double Working Spotlights on and off
218
Operating the Windscreen Wiper/Washer
220
Fleetmanager (Variant)
220
Accident Recorder (Variant)
221
Driver Restraint Systems (Variants)
221
Cab Operation
222
Opening the Cab Door
222
Closing the Cab Door
223
Opening the Side Windows
223
Closing the Side Windows
223
Operating the Interior Lighting
224
Operating the Rear Window Heating
225
Radio (Variant)
225
Heating System (Variant)
226
Push-Up Roof Window (Variant)
229
Clipboard (Variant)
229
Trailer Operation
230
Towed Load
230
Coupling Pin in the Counterweight
231
Automatic Tow Coupling
233
Towing Trailers
241
Use in Cold Stores
243
Operation of the Display Operating Unit
246
Indicators
246
Adjusting the Displays
249
Symbols in the Display
249
Setting the Date or Time
254
Resetting the Daily Kilometres and Daily Operating Hours
254
Setting the Language
255
Soft Key Button for Operating Various Equipment Variants
255
Blue-Q Efficiency Mode
257
Functional Description
257
Effects on Additional Consumers
257
Switching Efficiency Mode Blue-Q on and off
258
Configuring Blue-Q Efficiency Mode
259
Display Messages
261
Display Content
261
Error Code Table
261
General Messages
264
Drive-Specific Messages
273
Operation in Special Operating Situations
276
Transport
276
Towing
279
Crane Loading
281
Procedure in Emergencies
284
Emergency Shutdown
284
Procedure if Truck Tips over
286
Emergency Hammer
287
Emergency Lowering
287
Emergency Operation of the Electric Parking Brake
289
Handling the Battery
291
Safety Regulations When Handling the Battery
291
Opening/Closing the Battery Door
295
Disconnecting the Battery Male Connector
297
Maintaining the Battery
298
Checking the Battery Condition, Acid Level and Acid Density
300
Checking the Battery Charge Status
301
Charging the Battery
301
Equalising Charge to Prevent a Deep Discharge of the Battery
304
Changing to a Different Battery Type
307
General Information on Battery Replacement
307
Replacing the Battery Using a Forklift Truck
308
Battery Transport with Crane
313
Changing the Battery Using Lift Trucks
313
Removing the Battery - Park the Truck Securely
314
Open the Battery Door until the Door Lock
314
Caution
314
6210_606-003
314
Risk of Crushing/Shearing
315
Battery Replacement Using the Mechanical Battery Carrier
319
Replacing the Battery with the Hydraulic Battery Carrier
324
Decommissioning
333
Parking the Truck Securely and Switching It off
333
Wheel Chock (Variant)
335
Shutting down and Storing the Truck
335
Recommissioning after Storage
337
Cleaning
339
Cleaning the Truck
339
Cleaning the Electrical System
341
Cleaning Load Chains
342
Cleaning the Windows
343
After Washing
343
Maintenance
345
General Maintenance Information
346
Personnel Qualifications
346
Information for Carrying out Maintenance
346
Maintenance - 1000 Hours/Annually
349
Maintenance - 3000 Hours/Every Two Years
353
Ordering Spare Parts and Wearing Parts
353
Quality and Quantity of the Required Operating Materials
353
Lubrication Plan
355
Maintenance Data Table
356
Safety Regulations for Maintenance
359
General Information
359
Working on the Hydraulic Equipment
359
Working on the Electrical Equipment
359
Safety Devices
360
Set Values
360
Lifting and Jacking up
360
Working at the Front of the Truck
361
Providing Access to Maintenance Points
363
Removing/Installing the Valve Cover
363
Maintenance
364
Lubricating the Joints and Controls
364
Checking the Battery Interlock and Battery Door
365
Maintaining the Seat Belt
365
Checking the Driver's Seat
367
Maintaining Wheels and Tyres
368
Servicing the Steering Axle
370
Checking the Battery
372
Checking the Fuses
372
Replacing Fuses
374
Checking the Hydraulic Oil Level
376
Checking the Hydraulic System for Leaks
377
Lubricating the Lift Mast and Roller Track
378
Maintenance for Trucks Used in Cold Stores
378
Greasing the Automatic Tow Coupling
378
Maintaining the Heater
381
1000-Hour Maintenance / Annual Maintenance
383
Other Tasks
383
Checking the Cable Terminals
383
Checking the Hydraulic Oil Level of the Hydraulic Battery Carrier
383
Lubricating the Slide Elements
384
Oiling the Catch Rails
384
Checking the Lift Cylinders and Connections for Leaks
386
Checking Fork Arms
387
Checking the Reversible Fork Arms
387
Checking the Double Pedal
388
Checking the Battery Changeover Frame
388
Technical Data
389
Dimensions
390
VDI Datasheet
391
Ergonomic Dimensions
396
Battery Specifications
397
Fuse Assignment
399
Fuse Assignment Standard Equipment
399
Fuse Assignment Equipment Variants
400

Still RX60-18 Workshop Manual (472 pages)

Elextric forklift truck

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