User Manuals: Still RX60 25-35 Electric Forklift Truck

Manuals and User Guides for Still RX60 25-35 Electric Forklift Truck. We have 2 Still RX60 25-35 Electric Forklift Truck manuals available for free PDF download: Original Instructions Manual

Still RX60 25-35 Original Instructions Manual (518 pages)

Electric truck

Brand: Still | Category: Forklifts | Size: 56 MB

Table of Contents
5
Foreword
15
Your Truck
16
Description of the Truck
16
General
19
CE Labelling
19
Explosion Protection Notice
20
EC Declaration of Conformity in Accordance with Machinery Directive
21
Accessories
22
Labelling Points
24
Nameplate
27
Nameplate of the Pressure-Tight Housing
28
Production Number
28
Stvzo (Road Traffic Licensing Regulations) Information
29
Nameplate of the Battery
30
Diagnostic Interface
32
Using the Truck
33
Basic Information on Explosion Protection
33
Commissioning
35
Proper Use
36
Proper Use During Towing
37
Improper Use
37
Place of Use
39
Parking in Temperatures below -10 °C
41
Using Working Platforms
41
Information about the Documentation
43
Scope of the Documentation
43
Supplementary Documentation
44
Issue Date and Topicality of the Operating Instructions
45
Copyright and Trademark Rights
45
Explanation of Signal Terms Used
45
List of Abbreviations
46
Definition of Directions
48
Schematic Views
48
Environmental Considerations
50
Packaging
50
Disposal of Components and Batteries
50
Safety
51
Definition of Responsible Persons
52
Operating Company
52
Competent Person for Explosion Protection Checks
53
Drivers
54
Basic Principles for Safe Operation
56
Insurance Cover on Company Premises
56
Modifications and Retrofitting
56
Changes to the Overhead Guard and Roof Loads
58
Warning Regarding Non-Original Parts
58
Damage, Defects and Misuse of Safety Systems
59
Tyres
60
Medical Equipment
61
Exercise Caution When Handling Gas Springs and Accumulators
62
Length of the Fork Arms
62
Residual Risk
64
Residual Dangers, Residual Risks
64
Special Risks Associated with Using the Truck and Attachments
66
Overview of Hazards and Countermeasures
68
Danger to Employees
70
Safety Tests
72
Carrying out Regular Inspections on the Truck
72
Explosion-Protection Checks
73
Testing the Electrical System
74
Insulation Testing
74
Safety Regulations for Handling Consumables
76
Permissible Consumables
76
Oils
76
Hydraulic Fluid
77
Battery Acid
78
Disposal of Consumables
79
Emissions
80
Overviews
83
Overview
84
Driver's Compartment
86
Shelves
88
Operating Devices and Display Elements
90
Display-Operating Unit "STILL Easy Control
90
Explosion-Protection Warning Lights
92
Battery Isolating Switch
92
Emergency off Switch
94
Reset Button
94
Multi-Lever Operation
95
Double Mini-Lever
96
Triple Mini-Lever
98
Quadruple Mini-Lever
100
Fingertip
102
Joystick 4Plus
103
Travel Direction Selector and Indicator Module (Variant)
104
Operating
105
Checks and Tasks before Daily Use
106
Visual Inspections and Function Checking
106
Climbing into and out of the Truck
109
Safety Information Regarding Electrostatic Charge
111
Adjusting the Driver's Seat and Armrest
111
Adjusting the Steering Column
111
Switching on the Battery Isolating Switch
112
Adjusting the Swivelling Display-Operating Unit
112
Unlock the Emergency off Switch
114
Checking the Emergency off Function
114
Operating the Signal Horn
115
Operating the Pneumatic Signal Horn
115
Using the Driver's Cab
116
Checking the Brake Oil Level
117
Checking the Brake System for Correct Function
120
Warming up the Hydraulic Oil at Cold Ambient Temperatures
122
Checking the Steering System for Correct Function
123
Driver's Seat
124
Adjusting the Driver's Seat
124
Seat Belt
128
Adjusting the Armrest
132
Switching on
133
Switching on Using the Key Switch
133
Switching on Via Push Button (Variant)
134
Display-Operating Unit
136
Operating the Display-Operating Unit
136
Access Authorisation with PIN Code (Variant)
137
Access Authorisation for the Fleet Manager (Variant)
139
Pre-Shift Check
143
Description of the Pre-Shift Check (Variant)
143
Process
144
All Questions
145
Defining the Question Sequence
147
Displaying the History
148
Defining the Shift Start
150
Resetting the Truck Restrictions
154
Driver Profiles
157
Driver Profiles (Variant)
157
Selecting Driver Profiles
157
Creating Driver Profiles
159
Renaming Driver Profiles
161
Deleting Driver Profiles
164
Lighting
166
Meaning of the Symbols
166
Driving Lights
167
Working Spotlights
168
Working Spotlight for Reverse Travel (Variant)
169
Turn Indicators
169
Hazard Warning System
171
Rotating Beacon
172
STILL Safetylight (Variant)
173
Warning Zone Light (Variant)
174
Efficiency and Drive Modes
175
Blue-Q (Variant)
175
Switching Blue-Q on and off
177
Configuring Blue-Q
178
STILL Classic and Sprint Mode
178
Driving
180
Safety Regulations When Driving
180
Roadways
182
Selecting Drive Programmes 1 to 3
185
Selecting Drive Programme a or B
185
Configuring Drive Programmes a and B
186
Selecting the Drive Direction
188
Actuating the Drive Direction Switch with the Multiple-Lever Version
189
Actuating the Drive Direction Switch with the Mini-Lever Version
189
Actuating the Drive Direction Switch with the Fingertip Version
189
Actuating the Vertical Rocker Button for the "Drive Direction", Joystick 4Plus Version
190
Indicator Module Version
191
Starting Drive Mode
191
Starting Drive Mode, Dual Pedal Version (Variant)
193
Operating the Service Brake
195
Actuating the Electric Parking Brake
196
Malfunctions in the Electric Parking Brake
200
Steering
205
Reducing Speed When Turning (Curve Speed Control)
206
Speed Reduction When the Fork Carriage Is Raised (Variant)
207
Speed Reduction When the Cab Door Is Open
207
Speed Limitation (Variant)
208
Cruise Control (Variant)
210
Parking
215
Parking the Truck Securely and Switching It off
215
Wheel Chock (Variant)
218
Lifting
219
Lifting System Variants
219
Lift Mast Versions
219
Operating Devices for the Lifting System
220
Controlling the Lifting System Using Multi-Lever Operation
222
Controlling the Lifting System Using a Double Mini-Lever
224
Controlling the Lifting System Using a Triple Mini-Lever
226
Controlling the Lifting System Using a Quadruple Mini-Lever
228
Controlling the Lifting System Using the Fingertip
228
Controlling the Lifting System Using the Joystick 4Plus
231
Dynamics of the Hydraulic Movements
233
Selecting Load Programs 1 to 3
234
Fork Wear Protection (Variant)
235
Changing the Fork Arms
236
Fork Extension (Variant)
239
Operation with Reversible Fork Arms (Variant)
241
Malfunctions During Lifting Mode
243
Hydraulic Blocking Function
244
Handling Loads
246
Safety Regulations When Handing Loads
246
Before Picking up a Load
247
Picking up Loads
248
Danger Area
249
Transporting Pallets
250
Transporting Suspended Loads
251
Transporting Swinging Loads
252
Picking up a Load
252
Transporting Loads
256
Shake Function (Variant)
257
Setting down a Load
261
Driving on Ascending and Descending Gradients
262
Driving on Lifts
263
Driving on Loading Bridges
265
Tilt Angle-Dependent Assistance Systems
266
Mast Tilt Angle Display
266
Tilt End Stop Damping
266
Automatic Mast Vertical Positioning (Variant)
266
Calibrating the Automatic Mast Vertical Positioning
266
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
268
Load-Dependant Assistance Systems
272
Overload Detection (Variant)
272
Dynamic Load Control 1
273
Dynamic Load Control 2
274
Load Measurement (Variant)
276
Calibrating the Load Measurement
277
Precision Load Measurement (Variant)
279
Tare Function
281
Total Load (Variant)
283
Depressurising the Hydraulic System
286
Need to Depressurise the Hydraulic System
286
Wizard for Depressurising the Hydraulic System
287
Depressurising the Hydraulic System Using Multi-Lever Operation
289
6Th Function
290
Depressurising the Hydraulic System Using a Double Mini-Lever
291
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function
292
Depressurising the Hydraulic System Using a Triple Mini-Lever
293
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function
294
Depressurising the Hydraulic System Using a Quadruple Mini-Lever
295
5Th Function
296
Depressurising the Hydraulic System Using the Fingertip
297
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function
298
Depressurising the Hydraulic System Using the Joystick 4Plus
299
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function
300
Special Feature for Clamping Attachments
301
Exiting the Wizard
302
Attachments
303
Fitting Attachments
303
General Instructions for Controlling Attachments
307
Attachment Example for the Connection of the Auxiliary Hydraulics
308
Adjusting the Hydraulic Speed for Attachments
308
Clamp Locking Mechanism (Variant)
312
Controlling Attachments Using Multi-Lever Operation
314
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
316
Controlling Attachments Using a Double Mini-Lever
318
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
320
Controlling Attachments Using a Triple Mini-Lever
322
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
324
Controlling Attachments Using a Quadruple Mini-Lever
326
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
328
Controlling Attachments Using the Fingertip
329
Controlling Attachments Using the Fingertip and the 5Th Function
331
Controlling Attachments Using the Joystick 4Plus
333
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
335
Picking up a Load Using Attachments
336
Auxiliary Equipment
337
General Note
337
Fleetmanager (Variant)
337
Shock Recognition (Variant)
337
Driver Restraint Systems (Variants)
337
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
337
Filling the Washer System
340
Operating the Rear Window Heating
340
Ceiling Sensor (Variant)
341
Cab
347
Opening and Closing the Cab Door
347
Opening and Closing the Side Window
348
Turning the Interior Lighting on or off (Variant)
349
Radio (Variant)
349
Heating System (Variant)
350
Clipboard (Variant)
353
Push-Up Roof Window (Variant)
353
Sun Visor and Sun Blind
355
Trailer Operation
356
Safety Information for Trailer Operation
356
Towed Load
357
Coupling Pin in the Counterweight
358
Tow Coupling RO*244
360
Towing Trailers
364
Cold Store Application
365
Display Messages
370
Behaviour When the Explosion-Protection Warning Lights Are Illuminated
370
Messages
372
Messages about Operation
372
Messages about the Truck
379
Procedure in Emergencies
381
Emergency Shutdown
381
Actuating the Reset Button after Automatic Emergency Shutdown
382
Procedure if Truck Tips over
384
Emergency Hammer
384
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever
385
Emergency Lowering
386
Emergency Actuation of the Electric Parking Brake
388
Towing
390
Connecting and Disconnecting the Battery Male Connector
394
Connecting the Battery Male Connector
394
Disconnect the Battery Male Connector
396
Handling the Lead-Acid Battery
398
Safety Regulations for Handling the Battery
398
Maintaining the Battery
403
Checking the Battery Condition, Acid Level and Acid Density
404
Checking the Battery Charge Status
406
Charging the Lead-Acid Battery
406
Equalising Charging to Preserve the Battery Capacity
411
Replacing and Transporting the Battery
413
General Information on Replacing the Battery
413
Changing to a Different Battery Type
414
Wire Cross-Section of the Battery Cable on the "High Performance" Variant
415
Closing the Battery Door
416
Replacing the Battery Using a Truck
419
Replacing the Battery Using a Change Frame (Variant)
423
Transporting the Lead-Acid Battery by Crane
428
Cleaning the Truck
429
Note on Flame Proof Enclosures
429
Cleaning the Electrical System
432
Cleaning Load Chains
432
Cleaning the Windows
433
After Cleaning
434
Transporting the Truck
435
Transport
435
Crane Loading
438
Decommissioning
439
Safety Information for Shutting down and Restarting
439
Decommissioning and Storing the Truck
439
Use after Storage or Decommissioning
441
Maintenance
443
Safety Regulations for Maintenance
444
General Information
444
Working on the Hydraulic Equipment
445
Working on the Electrical Equipment
445
Safety Devices
445
Set Values
445
Lifting and Jacking up
446
Working at the Front of the Truck
446
General Maintenance Information
448
Personnel Qualifications
448
Maintenance of the Explosion Protection Components
449
Information for Carrying out Maintenance
450
Monthly
452
Maintenance by the Authorised Service Centre: Explosion-Protection Components - 1000 Hours/Yearly
453
Maintenance - 1000 Hours/Annually
454
Maintenance - 3000 Hours/Every Two Years
458
Ordering Spare Parts and Wearing Parts
458
Quality and Quantity of the Required Operating Materials
459
Lubrication Plan
460
Maintenance Data Table
461
Preserving Operational Readiness
464
Changing the Light Bulb
464
Lubricating the Joints and Controls
465
Checking the Battery Interlock and the Battery Door Interlock
465
Maintaining the Seat Belt
466
Checking the Driver's Seat
468
Checking the Antistatic Paint Layer
469
Servicing the Heating System or Air Conditioning
470
Servicing Wheels and Tyres
473
Servicing the Steering Axle
474
Checking the Battery
475
Adjusting the Warning Zone Light
476
Replacing the Fuses
476
Checking the Hydraulic System for Leak Tightness
476
Check the Hydraulic Oil Level
478
Lubricating the Lift Mast and Roller Track
480
Preserving Operational Readiness for Cold Store Application
480
1000-Hour Maintenance/Annual Maintenance
481
Other Work that Must be Carried out
481
Checking the Lift Cylinders and Connections for Leaks
481
Checking the Fork Arms
481
Checking the Reversible Fork Arms
483
Checking the Double Pedal
484
Checking the Battery Changeover Frame
484
Technical Data
485
Ergonomic Dimensions
486
Dimensions
487
VDI Datasheet RX60-25, RX60-25/600 and RX60-25L/600
489
VDI Datasheet RX60-30, RX60-30/600 and RX60-30L/600
494
VDI Datasheet RX60-35L
499
Eco-Design Requirements for Electric Motors and Variable Speed Drives
503
Battery Specifications
504
Information on the Auxiliary Hydraulics
506

Still RX60 25-35 Original Instructions Manual (466 pages)

Electric trucks

Brand: Still | Category: Forklifts | Size: 15 MB

Table of Contents
5
1 Foreword

15
- Your Truck
  16
- Description of the Truck
  16
- General
  19
- CE Labelling
  19
- EC Declaration of Conformity in Accordance with Machinery Directive
  20
- Accessories
  21
- Labelling Points
  22
- Nameplate
  25
- Production Number
  26
- Stvzo (Road Traffic Licensing Regulations) Information
  26
- Nameplate of a Lithium-Ion Battery
  27
- Using the Truck
  28
- Commissioning
  28
- Proper Usage
  28
- Proper Use During Towing
  28
- Impermissible Use
  29
- Place of Use
  29
- Parking in Temperatures below -10°C
  30
- Using Working Platforms
  31
- Information about the Documentation
  32
- Scope of the Documentation
  32
- Supplementary Documentation
  33
- Issue Date and Topicality of the Operating Instructions
  34
- Copyright and Trademark Rights
  34
- Explanation of Information Symbols Used
  34
- List of Abbreviations
  35
- Definition of Directions
  37
- Schematic Views
  37
- Environmental Considerations
  39
- Packaging
  39
- Disposal of Components and Batteries
  39
2 Safety

41
3 Overviews

73
- Overview
  74
- Driver's Compartment
  76
- Shelf and Cup Holder
  77
- Operating Devices and Display Elements
  78
- Display/Control Unit "STILL Easy Control
  78
- Lithium-Ion Battery Display
  79
- Emergency off Switch
  80
- Multi-Lever Operation
  81
- Double Mini-Lever
  82
- Triple Mini-Lever
  83
- Quadruple Mini-Lever
  84
- Fingertip
  85
- Joystick 4Plus
  86
- Mini-Console
  87
4 Operation

89
5 Maintenance

401
- Safety Regulations for Maintenance
  402
- General Information
  402
- Working on the Hydraulic Equipment
  402
- Working on the Electrical Equipment
  402
- Safety Devices
  403
- Set Values
  403
- Lifting and Jacking up
  403
- Working at the Front of the Truck
  404
- General Maintenance Information
  405
- Personnel Qualifications
  405
- Information for Carrying out Maintenance
  405
- Maintenance - 1000 Hours/Annually
  408
- Maintenance - 3000 Hours/Every Two Years
  412
- Ordering Spare Parts and Wearing Parts
  412
- Quality and Quantity of the Required Operating Materials
  412
- Lubrication Plan
  414
- Maintenance Data Table
  415
- Preserving Operational Readiness
  418
- Lubricating the Joints and Controls
  418
- Checking the Battery Interlock and the Battery Door Interlock
  419
- Maintaining the Seat Belt
  420
- Checking the Driver's Seat
  421
- Servicing the Heating System or Air Conditioning
  422
- Servicing Wheels and Tyres
  424
- Servicing the Steering Axle
  425
- Checking the Battery
  426
- Replacing the Fuses
  426
- Checking the Hydraulic System for Leak Tightness
  426
- Check the Hydraulic Oil Level
  428
- Lubricating the Lift Mast and Roller Track
  430
- Preserving Operational Readiness for Cold Store Application
  430
- 1000-Hour Maintenance/Yearly Maintenance
  431
- Other Tasks
  431
- Checking the Lift Cylinders and Connections for Leaks
  431
- Checking the Fork Arms
  432
- Checking the Reversible Fork Arms
  432
- Checking the Double Pedal
  433
- Checking the Battery Changeover Frame
  433
6 Technical Data

435

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User Manuals: Still RX60 25-35 Electric Forklift Truck

Still RX60 25-35 Original Instructions Manual (518 pages)

Table of Contents

Still RX60 25-35 Original Instructions Manual (466 pages)

Table of Contents

1 Foreword

2 Safety

3 Overviews

4 Operation

5 Maintenance

6 Technical Data

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