Still RCG15 Manuals

Manuals and User Guides for Still RCG15. We have 1 Still RCG15 manual available for free PDF download: Original Instructions Manual

Still RCG15 Original Instructions Manual (182 pages)

LPG forklift truck

Brand: Still | Category: Forklifts | Size: 33 MB

Table of Contents
5
Introduction
11
Truck Data
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Modifications to the Truck
15
Symbols Used
15
CE Labelling
16
EMC - Electromagnetic Compatibility
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Safety
19
Definition of Terms Used for Responsible Persons
20
Operating Company
20
Specialist
20
Competent Person
20
Drivers
20
Safety Regulations
22
Safety Guidelines
22
Exhaust Gases
23
Ground Condition for Using the Truck
24
Safety Regulations Relative to Forklift Use
24
Residual Dangers, Residual Risks
25
Safety Regulations When Driving
26
Safety Regulations in Case of Accidental Lateral Tipping
27
Commissioning of LPG-Fuelled Trucks
27
General Safety Rules for Liquid Gas
28
Exercise Caution When Handling Gas Springs and Accumulators
30
Safety Regulations for Handling Consumables
31
Permissible Consumables
31
Oils
32
Hydraulic Fluid
33
Battery Acid
34
Disposal of Consumables
34
Environmental Considerations
35
Disposal of Components and Batteries
35
Packaging
36
Safety Instructions for the LPG System
36
Safety Information on the LPG System
37
Emissions
37
Safety Tests
39
Carrying out Regular Safety Inspections on the LPG System
39
Information about the Truck
41
General Forklift View
42
General Front View
42
General Rear View
43
Instrumentation and Controls
44
Overview of the Driver's Compartment
44
Display Unit
45
Truck Identification
46
Chassis Number
46
Production Number
46
Nameplate
47
Engine Plate
48
Three-Way Catalytic Converter Plate
49
Location of the Decals
50
Use and Operation
53
Truck Transport and Lifting
54
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
54
Environmental Conditions for Transport and Storage
54
Loading and Unloading the Truck
55
Commissioning the Truck
57
Remaining Ready for Operation
58
Pre-Shift Checks
58
Checking the Cap on the High-Pressure Relief Valve on the Outside of the LPG System
59
Daily Checks before Use
59
Seat Belt Status and Performance Checks
61
Checking the Condition of the Tyres
62
Check the Wheel Nuts for Correct Condition
63
Check the Condition and Operation of Chain
64
Check the Coolant Level
65
Check the Engine Oil Level
67
Check the Brake Fluid Level
68
Transmission Oil Level Inspection Procedure
69
Checking the Drive Axle Gearbox Oil
69
Checking the Hydraulic Oil Level
70
Change the LP-Gas Tank
70
Fill the LPG Tank
73
Fuel- LPG(Liquefied Gases)
75
Engine Coolant - Specifications
76
Using the Truck
77
Opening the Tap of the Gas Bottle or Gas Tank
77
Opening the Gas Cylinder or LPG Tank* Shutoff Valve
77
Climbing On/Off the Forklift
78
Adjustment of the Driver's Seat
78
Fastening the Seat Belt
79
Adjusting the Steering Column
82
Ignition Device
82
Lighting and Turn Indicator Switch
83
Warning Horn
84
Direction Selection Lever
85
Start the Engine
85
Driving
86
Changing Direction of Travel
88
Driving Brake Pedal and Inching Pedal
89
Operating the Service Brake
90
Parking Brake
91
Closing the Gas Cylinder or LPG Tank* Shutoff Valve
91
Lifting System and Attachments
92
Operating the Lifting Device
92
Operating Attachments
93
Handling Loads
95
Safety Regulations When Handing Loads
95
Load Centre Distance and Load Capacity
95
Capacity Chart
96
Before Lifting a Load
97
Transporting Pallets
97
Danger Area
97
Transporting Suspended Loads
98
Adjusting the Fork Arm Distance
100
Picking up a Load
101
Transporting Loads
105
Driving on Ascending and Descending Gradients
106
Driving on Lifts
107
Driving on Loading Bridges
108
Setting down Loads
109
Towed Load
111
Forklift Towing
112
Leaving the Truck
112
Cleaning
114
Cleaning the Truck
114
Cleaning the Electrical System
116
Lubricate the Lift Mast and Chains with Chain Spray
117
After Washing
118
Decommissioning
119
General Information
119
Measures to be Implemented When Decommissioning
119
Recommissioning after Storage
120
Permanent Decommissioning (Scrapping)
121
Maintenance
123
General Information
124
Personnel Qualifications
125
Preliminary Maintenance Operations
125
Scheduled Truck Maintenance
127
Maintenance - 500 Hours
127
Maintenance - 1000 Hours/Annually
129
Maintenance - 3000 Hours
132
Supply Table
135
Providing Access to Maintenance Points
136
Opening the Bonnet
136
Closing the Bonnet
137
Installing and Removing the Bottom Plate
138
Maintenance Service
140
Changing the Engine Oil
140
Replacing the Engine Oil Filter
142
Replacement of Coolant
143
Cleaning the Radiator, Checking for Leaks
145
Clean the Air Filter
146
Change the Air Filter
147
Check the Belt and Replace the Belt
149
Changing the Hydraulic Transmission Crude Oil Filter
150
Replacing the Fine Hydraulic Transmission Oil Filter
151
Changing the Oil of the Hydraulic Transmission
152
Changing the Drive Axle Gearbox Oil
153
Wheel Replacement Procedure
154
Change Brake System Liquid
156
Fill up the Hydraulic Oil
156
Checking the Hydraulic Oil Level
156
Changing the Suction Filter
157
Replacing the Breather Filter
158
Technical Datasheet Dimensions
160
VDI Datasheet for RCG15
161
VDI Datasheet for RCG18
163
VDI Datasheet for RCG20
165
Mast Specifications
167
Diagrams
177
Electric Schematic Diagram for DEUTZ G2.2 Engine-With ISO3691 Function
178
Hydraulic Diagram
179

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Still RCG15 Original Instructions Manual (182 pages)

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