Still RCD40 Manuals

Still RCD40 Manuals

Manuals and User Guides for Still RCD40. We have 2 Still RCD40 manuals available for free PDF download: Original Instructions Manual

Still RCD40 Original Instructions Manual

Still RCD40 Original Instructions Manual (204 pages)

Diesel forklift truck

Brand: Still | Category: Forklifts | Size: 27 MB

Table of Contents

Rules for the Operating Company of Industrial Trucks
3
Table of Contents
5
Introduction
11
General Information
12
Truck Data
12
Intended Use
13
Improper Use
14
Description of Use and Climatic Conditions
14
Modifications to the Truck
15
Symbols Used
15
Conformity Marking
16
EMC - Electromagnetic Compatibility
17
Declaration that Reflects the Content of the Declaration of Conformity
18
Safety
21
Regulations
22
Safety Guidelines
22
Definition of Terms Used for Responsible Persons
25
Operating Company
25
Specialist
25
Competent Person
25
Drivers
26
Exhaust Gases
27
Ground Condition for Using the Truck
27
Safety Regulations Relative to Forklift Use
27
Carrying out Regular Inspections on the Truck
28
Improper Use
28
Operating Steps
29
Hazard Assessment
30
Residual Risks
31
Stability
31
In the Case of Tip-Over
32
Safety Regulations When Driving
33
Visibility When Driving
33
Safety Regulations in Case of Accidental Lateral Tipping
34
Exercise Caution When Handling Gas Springs and Accumulators
34
Safety Regulations for Handling Consumables
35
Permissible Consumables
35
Oils
36
Hydraulic Fluid
37
Battery Acid
37
Disposal of Consumables
38
Environmental Considerations
39
Handling Consumables
39
Disposing of Components and Batteries
39
Packaging
40
Emissions
40
Fitting Attachments
41
Hydraulic Connection
42
Manually Lowering the Fork Arms with ISO
43
Emergency Exit from Driver's Cab with Windows
44
Overview
45
General View
46
General Front View
46
General Rear View
47
Instrumentation and Controls
48
Overview of the Driver's Compartment
48
Display Unit
49
Truck Identification
50
Chassis Number
50
Serial Number
50
Nameplate
50
Importer
51
Engine Plate
52
Location of the Decals
53
Use and Operation
57
Truck Transport and Lifting
58
Removing the Mast
58
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
58
Environmental Conditions for Transport and Storage
59
Lifting the Truck with a Crane
60
Commissioning the Truck
61
Remaining Ready for Operation
62
Pre-Shift Checks
62
Daily Checks before Use
62
Seat Belt Status and Performance Checks
63
Checking the Condition of the Tyres
64
Check the Wheel Nuts for Correct Condition
65
Check the Condition and Operation of Chain
66
Checking the Coolant Level
67
Checking the Engine Oil Level
69
Transmission Oil Level Inspection Procedure
70
Checking the Drive Axle Gearbox Oil
70
Checking the Hydraulic Oil Level
71
Refuelling
72
Diesel Fuel - Specifications
72
Mounting/Dismounting
73
Sealt and Seat Belt
74
Seat Belt and Performance Checks
74
Adjusting the Seat and Seat Belt
75
Fastening the Seat Belt
76
Seat Belt Monitoring and Alarm Function
78
Driver Presence Monitoring
79
Switches
80
Ignition Device
80
Lighting and Turn Indicator Switch
81
Direction Indicators
81
Warning Horn
82
Direction Selection Lever
83
Adjusting the Position of Steering Wheel
83
Start the Engine
84
Diesel Particulate Filter（Dpf
86
Diesel Oxidation Catalytic Converter
86
Diesel Particle Filter
86
Regeneration
86
Power Reduction
87
Regeneration Indication
91
Driving
92
Forward
93
Reversing
93
Changing Direction of Travel
94
Brake System
95
Driving Brake Pedal and Inching Pedal
95
Operating the Service Brake
95
Parking Brake
96
Lifting System and Attachments
97
Operating the Lifting Device
97
Operating Attachments
98
Sideways Movement
99
Handling Loads
100
Safety Regulations When Handing Loads
100
Load Centre Distance and Load Capacity
100
Capacity Plate
101
Before Lifting a Load
102
Transporting Pallets
102
Danger Area
102
Transporting Suspended Loads
103
Adjusting the Fork Arm Distance
105
Picking up a Load
106
Transporting Loads
110
Driving on Ascending and Descending Gradients
113
Driving on Lifts
114
Transport of Swinging Loads
115
Driving on Loading Bridges
116
Setting down Loads
117
Towed Load
119
Forklift Towing
120
Leaving the Truck Temporarily
120
Leaving the Truck
121
Truck Storage
123
Before Storage
123
Long Term Storage
123
Daily Storage
123
Disposal of Old Trucks
125
Cleaning
126
Cleaning the Truck
126
Cleaning the Electrical System
128
Lubricate the Lift Mast and Chains with Chain Spray
129
After Washing
130
Decommissioning
131
General Information
131
Measures to be Implemented When Decommissioning
131
Recommissioning after Storage
132
Permanent Decommissioning (Scrapping)
133
Maintenance
135
General Information
136
Personnel Qualifications
137
Preliminary Maintenance Operations
137
Scheduled Truck Maintenance
139
Maintenance - 500 Hours
139
Maintenance - 1000 Hours
141
Maintenance - 3000 Hours
144
Supply Table
147
Providing Access to Maintenance Points
148
Opening the Bonnet
148
Closing the Bonnet
149
Installing and Removing the Bottom Plate
150
Maintenance Service
152
Maintenance & Service
152
Changing the Engine Oil
152
Changing the Engine Oil Filter
154
Changing the Fuel Filter Cartridge
155
Replacing the Water Trap
155
Draining Water in the Water Trap
157
Fuel System Air Bleeding
159
Changing the Coolant
160
Checking the V-Belt Tensioning
162
Tension Measurement
163
Replacing the V-Belt
163
Cleaning the Air Filter
164
Changing the Air Filter
165
Changing the Hydraulic Transmission Crude Oil Filter
166
Changing the Oil of the Hydraulic Transmission
167
Wheel Replacement Procedure
168
Checking the Drive Axle Gearbox Oil
170
Fill up the Hydraulic Oil
170
Changing the Suction Filter and Return Filter
170
Replacing the Breather Filter
171
Removing the Forks
172
Fitting the Forks
173
Checking the Fork Arms for Wear and Deformation
173
Checking the Operation and Installation of the Lift Mast, Lifting Chain and Limit Block
174
Lubricate the Lift Mast and Chains with Chain Spray
175
Lubricating the Lift Mast and Tilt Cylinder Bearings
176
Adjusting the Length of the Lift Chains, and Lubricating Using Chain Spray
177
Checking the Structure of the Overhead Guard
179
Technical Datasheet
181
Dimensions
182
VDI Datasheet for RCD40
183
VDI Datasheet for RCD50
185
Mast Specification
187
Diagrams
197
Electric Schematic Diagram
198
Hydraulic Diagram
199
Brake Diagram
200

Advertisement

Still RCD40 Original Instructions Manual

Still RCD40 Original Instructions Manual (170 pages)

Diesel forklift truck

Brand: Still | Category: Forklifts | Size: 21 MB

Table of Contents

Table of Contents
5
Introduction
11
Truck Data
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Modifications to the Truck
15
Symbols Used
15
CE Labelling
16
EMC - Electromagnetic Compatibility
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Safety
19
Definition of Terms Used for Responsible Persons
20
Operating Company
20
Specialist
20
Competent Person
20
Drivers
20
Safety Guidelines
21
Exhaust Gases
23
Ground Condition for Using the Truck
23
Safety Regulations Relative to Forklift Use
23
Residual Dangers, Residual Risks
24
Safety Regulations When Driving
25
Safety Regulations in Case of Accidental Lateral Tipping
26
Exercise Caution When Handling Gas Springs and Accumulators
26
Safety Regulations for Handling Consumables
27
Permissible Consumables
27
Oils
28
Hydraulic Fluid
29
Battery Acid
30
Disposal of Consumables
30
Environmental Considerations
31
Disposal of Components and Batteries
31
Packaging
32
Emissions
32
Overview
35
General View
36
General Front View
36
General Rear View
37
Instrumentation and Controls
38
Overview of the Driver's Compartment
38
Display Unit
39
Truck Identification
40
Chassis Number
40
Production Number
40
Nameplate
41
Engine Plate
42
Location of the Decals
43
Use and Operation
47
Truck Transport and Lifting
48
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
48
Environmental Conditions for Transport and Storage
48
Lifting the Truck with a Crane
49
Commissioning the Truck
50
Remaining Ready for Operation
51
Pre-Shift Checks
51
Daily Checks before Use
51
Seat Belt Status and Performance Checks
52
Checking the Condition of the Tyres
53
Check the Wheel Nuts for Correct Condition
54
Check the Condition and Operation of Chain
55
Checking the Coolant Level
56
Checking the Engine Oil Level
58
Transmission Oil Level Inspection Procedure
59
Checking the Drive Axle Gearbox Oil
60
Checking the Hydraulic Oil Level
60
Refuelling
61
Diesel Fuel - Specifications
61
Engine Coolant - Specifications
63
Mounting/Dismounting
64
Sealt Belt
65
Adjustment of the Driver's Seat
65
Fastening the Seat Belt
66
Switches
69
Ignition Device
69
Lighting and Turn Indicator Switch
70
Warning Horn
71
Direction Selection Lever
72
Adjusting the Position of Steering Wheel
72
Start the Engine
73
Driving
75
Forward
76
Reversing
76
Changing Direction of Travel
77
Brake System
78
Driving Brake Pedal and Inching Pedal
78
Operating the Service Brake
78
Parking Brake
79
Lifting System and Attachments
80
Operating the Lifting Device
80
Operating Attachments
81
Handling Loads
83
Safety Regulations When Handing Loads
83
Load Centre Distance and Load Capacity
83
Capacity Plate
84
Before Lifting a Load
85
Transporting Pallets
85
Danger Area
85
Transporting Suspended Loads
86
Adjusting the Fork Arm Distance
88
Picking up a Load
89
Transporting Loads
93
Driving on Ascending and Descending Gradients
94
Driving on Lifts
95
Driving on Loading Bridges
96
Setting down Loads
97
Towed Load
99
Forklift Towing
100
Leaving the Truck
100
Cleaning
102
Cleaning the Truck
102
Cleaning the Electrical System
104
Lubricate the Lift Mast and Chains with Chain Spray
105
After Washing
106
Decommissioning
107
General Information
107
Measures to be Implemented When Decommissioning
107
Recommissioning after Storage
108
Permanent Decommissioning (Scrapping)
109
Maintenance
111
General Information
112
Personnel Qualifications
113
Preliminary Maintenance Operations
113
Scheduled Truck Maintenance
115
Maintenance - 500 Hours
115
Maintenance - 1000 Hours
117
Maintenance - 3000 Hours
120
Supply Table
123
Providing Access to Maintenance Points
124
Opening the Bonnet
124
Closing the Bonnet
125
Installing and Removing the Bottom Plate
126
Maintenance Service
128
Changing the Engine Oil
128
Changing the Engine Oil Filter
130
Changing the Fuel Filter Cartridge
131
Replacing the Water Trap
131
Draining Water in the Water Trap
133
Fuel System Air Bleeding
135
Changing the Coolant
136
Checking the V-Belt Tensioning
138
Replacing the V-Belt
139
Cleaning the Air Filter
140
Changing the Air Filter
141
Changing the Hydraulic Transmission Crude Oil Filter
142
Changing the Oil of the Hydraulic Transmission
143
Wheel Replacement Procedure
144
Checking the Drive Axle Gearbox Oil
146
Fill up the Hydraulic Oil
146
Checking the Hydraulic Oil Level
146
Changing the Suction Filter and Return Filter
147
Replacing the Breather Filter
148
Technical Datasheet Dimensions
150
Data Sheet RCD40
151
Data Sheet RCD50
153
Mast Specification
155
Diagrams
165
Electric Schematic Diagram
166
Hydraulic Diagram
167

Advertisement

Related Products

Still Categories

Forklifts Trucks Tractor Camera Accessories Industrial Equipment

More Still Manuals