Still RCD15 Manuals

Still RCD15 Manuals

Manuals and User Guides for Still RCD15. We have 2 Still RCD15 manuals available for free PDF download: Original Instructions Manual

Still RCD15 Original Instructions Manual

Still RCD15 Original Instructions Manual (210 pages)

Diesel forklift truck

Brand: Still | Category: Forklifts | Size: 28 MB

Table of Contents

Rules for the Operating Company of Industrial Trucks
3
Table of Contents
5
Introduction
11
General Information
12
Truck Data
12
Intended Use
13
Improper Use
14
Description of Use and Climatic Conditions
14
Modifications to the Truck
15
Symbols Used
15
Conformity Marking
16
EMC - Electromagnetic Compatibility
17
Declaration that Reflects the Content of the Declaration of Conformity
18
Safety
21
Regulations
22
Safety Guidelines
22
Definition of Terms Used for Responsible Persons
25
Operating Company
25
Specialist
25
Competent Person
25
Drivers
26
Exhaust Gases
27
Ground Condition for Using the Truck
27
Safety Regulations Relative to Forklift Use
27
Carrying out Regular Inspections on the Truck
28
Improper Use
28
Operating Steps
29
Hazard Assessment
30
Residual Risks
31
Stability
31
In the Case of Tip-Over
32
Safety Regulations When Driving
33
Visibility When Driving
33
Safety Regulations in Case of Accidental Lateral Tipping
34
Exercise Caution When Handling Gas Springs and Accumulators
34
Safety Regulations for Handling Consumables
35
Permissible Consumables
35
Oils
36
Hydraulic Fluid
37
Battery Acid
37
Disposal of Consumables
38
Environmental Considerations
39
Handling Consumables
39
Disposing of Components and Batteries
39
Packaging
40
Emissions
40
Fitting Attachments
41
Hydraulic Connection
42
Manually Lowering the Fork Arms with ISO
43
Emergency Exit from Driver's Cab with Windows
43
Information about the Truck
45
General Forklift View
46
General Front View
46
General Rear View
47
Steering Wheel
47
Instrumentation and Controls
48
Overview of the Driver's Compartment
48
Display Unit
49
Truck Identification
50
Chassis Number
50
Serial Number
50
Nameplate
50
Importer
51
Engine Serial Number
52
Location of the Decals
53
Use and Operation
57
Truck Transport and Lifting
58
Removing the Mast
58
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
58
Environmental Conditions for Transport and Storage
59
Lifting the Truck with a Crane
60
Commissioning the Truck
61
Remaining Ready for Operation
62
Instructions for Running-In
62
Pre-Shift Checks
62
Daily Checks before Use
62
Seat Belt Status and Performance Checks
64
Checking the Condition of the Tyres
65
Check the Wheel Nuts for Correct Condition
66
Check the Condition and Operation of Chain
67
Checking the Coolant Level
68
Check the Engine Oil Level
70
Check the Brake Fluid Level
71
Transmission Oil Level Inspection Procedure
71
Checking the Drive Axle Gearbox Oil
72
Checking the Hydraulic Oil Level
72
Refuelling
73
Diesel Fuel - Specifications
73
Engine Coolant - Specifications
75
Mounting/Dismounting
76
Seat and Seat Belt
78
Seat Belt and Performance Checks
78
Adjusting the Seat and Seat Belt
79
Fastening the Seat Belt
80
Seat Belt Monitoring and Alarm Function
82
Driver Presence Monitoring
83
Switches
84
Ignition Device
84
Lighting and Turn Indicator Switch
85
Direction Indicators
85
Warning Horn
86
Direction Selection Lever
87
Adjusting the Steering Column
87
Diesel Particulate Filter (DPF)
88
DPF Lamp and Switch
88
DPF Regeneration Methods
89
Start the Engine
91
Driving
93
Changing Direction of Travel
95
Brake System
96
Driving Brake Pedal and Inching Pedal
96
Operating the Service Brake
96
Driving Brake Pedal
96
Inching Pedal
96
Parking Brake
97
Lifting System and Attachments
98
Operating the Lifting Device
98
Operating Attachments
99
Sideways Movement
100
Handling Loads
101
Picking up a Load
101
Safety Regulations When Handing Loads
102
Load Centre Distance and Load Capacity
102
Capacity Chart
103
Before Lifting a Load
104
Transporting Pallets
104
Danger Area
104
Transporting Suspended Loads
105
Adjusting the Fork Arm Distance
107
Picking up a Load
108
Setting down Loads
112
Transporting Loads
113
Seat
115
Driving on Ascending and Descending Gradients
116
Driving on Lifts
117
Transporting Suspended Loads
118
Driving on Loading Bridges
120
Towed Load
121
Forklift Towing
122
Leaving the Truck Temporarily
122
Leaving the Truck
123
Operating Lever
123
Truck Storage
125
Before Storage
125
Long Term Storage
125
Daily Storage
125
Disposal of Old Trucks
127
Cleaning
128
Cleaning the Truck
128
Cleaning the Electrical System
130
Lubricate the Lift Mast and Chains with Chain Spray
131
After Washing
132
Decommissioning
133
General Information
133
Measures to be Implemented When Decommissioning
133
Recommissioning after Storage
134
Permanent Decommissioning (Scrapping)
135
Maintenance
137
General Information
138
Personnel Qualifications
139
Preliminary Maintenance Operations
139
Scheduled Truck Maintenance
141
Maintenance - 500 Hours
141
Maintenance - 1000 Hours
143
Maintenance - 3000 Hours
146
Supply Table
149
Providing Access to Maintenance Points
150
Opening the Bonnet
150
Closing the Bonnet
151
Installing and Removing the Bottom Plate
152
Maintenance Service
154
Maintenance & Service
154
Changing the Engine Oil
154
Replacing the Engine Oil Filter
156
DPF Regeneration Methods
157
Cleaning the Radiator, Checking for Leaks
160
Cleaning the Air Filter
161
Change the Air Filter
163
Draining Water from the Fuel Filter
164
Air Bleeding in the Fuel System
165
Changing the Fuel Filter
165
Check the Belt Tension
167
Changing the Hydraulic Transmission Crude Oil Filter
168
Replacing the Fine Hydraulic Transmission Oil Filter
169
Changing the Oil of the Hydraulic Transmission
169
Changing the Drive Axle Gearbox Oil
170
Wheel Replacement Procedure
171
Tightening the Wheel Nuts
173
Change Brake System Liquid
173
Fill up the Hydraulic Oil
174
Changing the Suction Filter
174
Replacing the Breather Filter
175
Removing the Forks
176
Fitting the Forks
176
Checking the Fork Arms for Wear and Deformation
177
Checking the Operation and Installation of the Lift Mast, Lifting Chain and Limit Block
178
Lubricate the Lift Mast and Chains with Chain Spray
178
Lubricating the Lift Mast and Tilt Cylinder Bearings
179
Adjusting the Length of the Lift Chains, and Lubricating Using Chain Spray
181
Checking the Structure of the Overhead Guard
182
Technical Datasheet
185
Dimensions
186
VDI Datasheet for RCD15
187
VDI Datasheet for RCD18
189
VDI Datasheet for RCD20
191
Mast Specifications
193
Diagrams
203
Electric Schematic Diagram for DM02VB Engine-With ISO3691 Function
204
Hydraulic Diagram
205
Brake Diagrams
206

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Still RCD15 Original Instructions Manual

Still RCD15 Original Instructions Manual (176 pages)

Diesel forklift truck

Brand: Still | Category: Forklifts | Size: 24 MB

Table of Contents

Table of Contents
5
Introduction
11
Truck Data
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Modifications to the Truck
15
Symbols Used
15
CE Labelling
16
EMC - Electromagnetic Compatibility
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Safety
19
Definition of Terms Used for Responsible Persons
20
Operating Company
20
Specialist
20
Competent Person
20
Drivers
20
Safety Guidelines
21
Exhaust Gases
23
Ground Condition for Using the Truck
23
Safety Regulations Relative to Forklift Use
23
Residual Dangers, Residual Risks
24
Safety Regulations When Driving
25
Safety Regulations in Case of Accidental Lateral Tipping
26
Exercise Caution When Handling Gas Springs and Accumulators
26
Safety Regulations for Handling Consumables
27
Permissible Consumables
27
Oils
28
Hydraulic Fluid
29
Battery Acid
30
Disposal of Consumables
30
Environmental Considerations
31
Disposal of Components and Batteries
31
Packaging
32
Emissions
32
Information about the Truck
35
General Forklift View
36
General Front View
36
General Rear View
37
Instrumentation and Controls
38
Overview of the Driver's Compartment
38
Display Unit
39
Truck Identification
40
Chassis Number
40
Production Number
40
Nameplate
41
Engine Serial Number
42
Location of the Decals
43
Use and Operation
47
Truck Transport and Lifting
48
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
48
Environmental Conditions for Transport and Storage
48
Lifting the Truck with a Crane
49
Commissioning the Truck
50
Checks and Inspections
51
Pre-Shift Checks
51
Daily Checks before Use
51
Seat Belt Status and Performance Checks
52
Checking the Condition of the Tyres
53
Check the Wheel Nuts for Correct Condition
54
Check the Condition and Operation of Chain
55
Checking the Coolant Level
56
Check the Engine Oil Level
58
Check the Brake Fluid Level
59
Transmission Oil Level Inspection Procedure
59
Checking the Drive Axle Gearbox Oil
60
Checking the Hydraulic Oil Level
60
Diesel Fuel - Specifications
61
Engine Coolant - Specifications
62
Mounting/Dismounting
63
Seat Belt
65
Adjustment of the Driver's Seat
65
Fastening the Seat Belt
66
Switches
69
Ignition Device
69
Lighting and Turn Indicator Switch
70
Warning Horn
71
Direction Selection Lever
72
Adjusting the Steering Column
72
Start the Engine
72
Driving
75
Changing Direction of Travel
77
Brake System
78
Driving Brake Pedal and Inching Pedal
78
Operating the Service Brake
78
Parking Brake
79
Lifting System and Attachments
80
Operating the Lifting Device
80
Operating Attachments
81
Handling Loads
83
Safety Regulations When Handing Loads
83
Load Centre Distance and Load Capacity
83
Capacity Chart
84
Before Lifting a Load
85
Transporting Pallets
85
Danger Area
85
Transporting Suspended Loads
86
Adjusting the Fork Arm Distance
88
Picking up a Load
89
Transporting Loads
93
Driving on Ascending and Descending Gradients
94
Driving on Lifts
95
Driving on Loading Bridges
96
Setting down Loads
97
Towed Load
99
Forklift Towing
100
Leaving the Truck
100
Cleaning
102
Cleaning the Truck
102
Cleaning the Electrical System
104
Lubricate the Lift Mast and Chains with Chain Spray
105
After Washing
106
Decommissioning
107
General Information
107
Measures to be Implemented When Decommissioning
107
Recommissioning after Storage
108
Permanent Decommissioning (Scrapping)
109
Maintenance
111
General Information
112
Personnel Qualifications
113
Preliminary Maintenance Operations
113
Scheduled Truck Maintenance
115
Maintenance - 500 Hours
115
Maintenance - 1000 Hours
117
Maintenance - 3000 Hours
120
Supply Table
123
Providing Access to Maintenance Points
124
Opening the Bonnet
124
Closing the Bonnet
125
Installing and Removing the Bottom Plate
126
Maintenance Service
128
Changing the Engine Oil
128
Replacing the Engine Oil Filter
130
DPF Regeneration Methods
131
Cleaning the Radiator, Checking for Leaks
134
Cleaning the Air Filter
135
Change the Air Filter
137
Draining Water from the Fuel Filter
138
Air Bleeding in the Fuel System
139
Changing the Fuel Filter
139
Check the Belt Tension
141
Changing the Hydraulic Transmission Crude Oil Filter
142
Replacing the Fine Hydraulic Transmission Oil Filter
143
Changing the Oil of the Hydraulic Transmission
143
Changing the Drive Axle Gearbox Oil
144
Wheel Replacement Procedure
145
Change Brake System Liquid
147
Fill up the Hydraulic Oil
147
Checking the Hydraulic Oil Level
148
Changing the Suction Filter
148
Replacing the Breather Filter
149
Lubricate the Lift Mast and Chains with Chain Spray
150
Technical Datasheet Dimensions
154
VDI Datasheet for RCD15
155
VDI Datasheet for RCD18
157
VDI Datasheet for RCD20
159
Mast Specifications
161
Diagrams
171
Electric Schematic Diagram for Doosan D24 Engine-With ISO3691 Function
172
Hydraulic Diagram
173

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