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Manuals
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Forklifts
RCG15
Original instructions manual
Still RCG15 Original Instructions Manual
Lpg forklift truck
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Introduction
Truck Data
Intended Use
Impermissible Use
Description of Use and Climatic Conditions
Modifications to the Truck
Symbols Used
CE Labelling
EMC - Electromagnetic Compatibility
EC Declaration of Conformity in Accordance with Machinery Directive
Safety
Definition of Terms Used for Responsible Persons
Operating Company
Specialist
Competent Person
Drivers
Safety Regulations
Safety Guidelines
Exhaust Gases
Ground Condition for Using the Truck
Safety Regulations Relative to Forklift Use
Residual Dangers, Residual Risks
Safety Regulations When Driving
Safety Regulations in Case of Accidental Lateral Tipping
Commissioning of LPG-Fuelled Trucks
General Safety Rules for Liquid Gas
Exercise Caution When Handling Gas Springs and Accumulators
Safety Regulations for Handling Consumables
Permissible Consumables
Oils
Hydraulic Fluid
Battery Acid
Disposal of Consumables
Environmental Considerations
Disposal of Components and Batteries
Packaging
Safety Instructions for the LPG System
Safety Information on the LPG System
Emissions
Safety Tests
Carrying out Regular Safety Inspections on the LPG System
Information about the Truck
General Forklift View
General Front View
General Rear View
Instrumentation and Controls
Overview of the Driver's Compartment
Display Unit
Truck Identification
Chassis Number
Production Number
Nameplate
Engine Plate
Three-Way Catalytic Converter Plate
Location of the Decals
Use and Operation
Truck Transport and Lifting
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
Environmental Conditions for Transport and Storage
Loading and Unloading the Truck
Commissioning the Truck
Remaining Ready for Operation
Pre-Shift Checks
Checking the Cap on the High-Pressure Relief Valve on the Outside of the LPG System
Daily Checks before Use
Seat Belt Status and Performance Checks
Checking the Condition of the Tyres
Check the Wheel Nuts for Correct Condition
Check the Condition and Operation of Chain
Check the Coolant Level
Check the Engine Oil Level
Check the Brake Fluid Level
Transmission Oil Level Inspection Procedure
Checking the Drive Axle Gearbox Oil
Checking the Hydraulic Oil Level
Change the LP-Gas Tank
Fill the LPG Tank
Fuel- LPG(Liquefied Gases)
Engine Coolant - Specifications
Using the Truck
Opening the Tap of the Gas Bottle or Gas Tank
Opening the Gas Cylinder or LPG Tank* Shutoff Valve
Climbing On/Off the Forklift
Adjustment of the Driver's Seat
Fastening the Seat Belt
Adjusting the Steering Column
Ignition Device
Lighting and Turn Indicator Switch
Warning Horn
Direction Selection Lever
Start the Engine
Driving
Changing Direction of Travel
Driving Brake Pedal and Inching Pedal
Operating the Service Brake
Parking Brake
Closing the Gas Cylinder or LPG Tank* Shutoff Valve
Lifting System and Attachments
Operating the Lifting Device
Operating Attachments
Handling Loads
Safety Regulations When Handing Loads
Load Centre Distance and Load Capacity
Capacity Chart
Before Lifting a Load
Transporting Pallets
Danger Area
Transporting Suspended Loads
Adjusting the Fork Arm Distance
Picking up a Load
Transporting Loads
Driving on Ascending and Descending Gradients
Driving on Lifts
Driving on Loading Bridges
Setting down Loads
Towed Load
Forklift Towing
Leaving the Truck
Cleaning
Cleaning the Truck
Cleaning the Electrical System
Lubricate the Lift Mast and Chains with Chain Spray
After Washing
Decommissioning
General Information
Measures to be Implemented When Decommissioning
Recommissioning after Storage
Permanent Decommissioning (Scrapping)
Maintenance
General Information
Personnel Qualifications
Preliminary Maintenance Operations
Scheduled Truck Maintenance
Maintenance - 500 Hours
Maintenance - 1000 Hours/Annually
Maintenance - 3000 Hours
Supply Table
Providing Access to Maintenance Points
Opening the Bonnet
Closing the Bonnet
Installing and Removing the Bottom Plate
Maintenance Service
Changing the Engine Oil
Replacing the Engine Oil Filter
Replacement of Coolant
Cleaning the Radiator, Checking for Leaks
Clean the Air Filter
Change the Air Filter
Check the Belt and Replace the Belt
Changing the Hydraulic Transmission Crude Oil Filter
Replacing the Fine Hydraulic Transmission Oil Filter
Changing the Oil of the Hydraulic Transmission
Changing the Drive Axle Gearbox Oil
Wheel Replacement Procedure
Change Brake System Liquid
Fill up the Hydraulic Oil
Checking the Hydraulic Oil Level
Changing the Suction Filter
Replacing the Breather Filter
Technical Datasheet Dimensions
VDI Datasheet for RCG15
VDI Datasheet for RCG18
VDI Datasheet for RCG20
Mast Specifications
Diagrams
Electric Schematic Diagram for DEUTZ G2.2 Engine-With ISO3691 Function
Hydraulic Diagram
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Original instructions
LPG forklift truck
RCG15
RCG18
RCG20
4214 4215 4216
60048011601 EN - 08/2020
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This manual is also suitable for:
Rcg18
Rcg20
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