Still RCG 25 Plus Manuals

Manuals and User Guides for Still RCG 25 Plus. We have 1 Still RCG 25 Plus manual available for free PDF download: Original Instructions Manual

Still RCG 25 Plus Original Instructions Manual (218 pages)

IC Truck

Brand: Still | Category: Forklifts | Size: 22 MB

Table of Contents
5
Introduction
13
Your Industrial Truck
14
Technical Description
14
General
15
Conformity Marking
16
Declaration that Reflects the Content of the Declaration of Conformity
17
Nameplate
18
Serial Number
18
Using the Truck
19
Commissioning
19
Intended Use
20
Improper Use
21
Precautions
22
Description of Use and Climatic Conditions
22
Using Working Platforms
23
Information about Documentation
24
Documentation Scope
24
Supplementary Documentation
24
Issue Date and Topicality of the Operating Instructions
25
Copyright and Trademark Rights
25
Explanation of Signal Terms Used
26
Date of Edition and Latest Update of this Manual
27
List of Abbreviations
27
Definition of Directions
29
Illustrations
29
Environmental Considerations
30
Packaging
30
Disposal of Components and Batteries
30
Safety
31
Safety Guidelines
32
Stability
34
In the Case of Tip-Over
34
Definition of Terms Used for Responsible Persons
35
Specialist
35
Operating Company
35
Drivers
36
Basic Principles for Safe Operation
38
Insurance Cover on Company Premises
38
Modifications and Retrofitting
38
Changes to the Overhead Guard and Roof Loads
40
Warning Regarding Non-Original Parts
40
Damage, Faults
40
Damage, Defects and Misuse of Safety Systems
41
Medical Devices
41
Tyres
41
Length of the Fork Arms
42
Exercise Caution When Handling Gas Springs and Accumulators
43
Residual Risks
44
Residual Dangers, Residual Risks
44
Special Risks Associated with Using the Truck and Attachments
45
Overview of Hazards and Countermeasures
48
Danger to Employees
50
Safety Tests
52
Carrying out Regular Inspections on the Truck
52
Insulation Testing
52
Checking the Diesel Engine Emissions
53
Safety Regulations for Handling Consumables
54
Permissible Consumables
54
Hydraulic Fluid
54
Battery Acid
54
Oils
55
Diesel Fuel
56
Coolant and Cooling Fluid
58
Brake Fluid
58
Disposal of Consumables
60
Noise Level
60
Frequency Characteristics for Vibrations Imparted to the Human Body
60
Exhaust Gases
61
Heat
62
Radiation
62
Emergency Exit for Models with Rear Window
62
Manually Lowering the Fork Arms with ISO
63
LPG System Safety Regulations
64
Safety Information about the Gas System
64
Safety Information on the LPG System
66
Safety Guidelines for LPG (Extract)
66
Safety Regulations Relative to Forklift Use
68
Safety Measures When Working on Ignition Systems
68
Safety Regulations When Driving
70
Safety Regulations in Case of Accidental Lateral Tipping
71
Overview
73
General View
74
Controller and Display Unit
75
Warning Label Diagram
76
Display Unit
77
Switch Panel
78
Relays and Fuses Overview
79
Operation
81
Checks before Starting a New Vehicle
82
Instructions for Running-In
82
Pre-Shift Checks
82
Visual, Olfactory Inspection of LPG System
83
Daily Inspection Items
84
Mounting/Dismounting
86
Seat Belt Status and Performance Checks
87
Checking Condition and Performance
87
Adjusting the Seat and Seat Belt
87
Seat Belt Monitoring and Alarm Function
90
Operating the Horn
91
Checking the Steering System for Correct Function
92
Adjusting the Steering Column
92
Keypad（*Option
94
RFID Keypad
94
RFID Keypad Usage and Settings
94
Change the LP-Gas Tank
97
Fuel-Specifications
99
Fill the LPG Tank
100
Starting the Engine
102
Opening the Tap of the Gas Bottle or Gas Tank
102
Opening the Gas Cylinder or LPG Tank* Shutoff Valve
102
Starting the Engine
103
Engine Shutdown
104
Closing the Gas Cylinder or LPG Tank* Shutoff Valve
105
Driving
106
Travelling Forwards
106
Travelling Backwards
106
Changing the Drive Direction
107
Inching Control
107
Starting on an Incline
108
Parking
109
Steering System
109
Brake System
110
Setting the Display Unit
111
Bonnet - Open - Closed
113
Gas Spring with Locking Function - Optional
115
Lifting Devices and Attachments
116
Operating the Lifting Device
116
Operating Attachments
117
Transporting Loads
119
Load Centre Distance and Load Capacity
119
Capacity Rating Plate
119
Additional Capacity Rating Plate
122
Adjusting the Fork Spacing
123
Picking up a Load
124
Transporting Pallets
125
Transporting Suspended Loads
125
Picking up a Load
126
Transporting Loads
130
Setting down Loads
131
Driving on Ascending and Descending Gradients
133
Driving on Loading Bridges
134
Driving on Lifts
135
Tow Coupling
135
Leaving the Truck Temporarily
136
Before Exiting the Truck
137
Operation in Special Operating Situations
139
Transport
139
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
141
Towing
142
Loading and Unloading the Truck
144
Remove the Gas Bottle
144
Lifting Eye Bolts
145
Lifting the Truck with a Crane
146
Storing the Truck
149
Shutting down and Storing the Truck
149
Returning to Service after Decommissioning
150
Disposal of Old Trucks
152
Maintenance
153
Safety Information for Inspection and Maintenance Work
154
Returning to Service after Decommissioning
154
General LPG System Maintenance Information
155
Common Rail Engine Safety Warnings
156
Inspection and Maintenance Data
157
Recommended Fuels and Oils
158
Regular Maintenance
159
Service Plan (Doosan P24)
160
First Service Schedule ( Doosan P24 )
160
Hour Service Plan ( or at Least Once Every 6 Months )
161
1000 Hour Service Plan ( or at Least Once Every 1 Year )
162
3000 Hour Service Plan ( or at Least Once Every 3 Years )
165
6000 Hour Service Plan
166
Cleaning the Truck
167
Internal Combustion Engine - Doosan P24
168
Checking the Engine Oil Level
168
Replenishment of Engine Oil
168
Checking the CO Level in the Exhaust System
169
LPG System: Visual Inspection and Odour Inspection
170
Check the LPG System for Damage and Leaks
170
Checking the Coolant Level
170
Drive Mechanism and Transmission System
171
Replacing the Fine Hydraulic Transmission Oil Filter
171
Changing the Hydraulic Transmission Crude Oil Filter
171
Clean the Crude Oil Filter of the Hydraulic Transmission Gear
172
Changing the Oil of the Hydraulic Transmission Gear
173
Checking the Transmission Gear and Drive Axle for Leaks
174
Checking the Oil Level of the Hydraulic Transmission
174
Change the Drive Axle Gearbox Oil
175
Checking the Drive Axle Gearbox Oil
176
Check the Installation of the Engine, Hydraulic Transmission Gear and Drive Axle
177
Checking the Installation of the Drive Axle
177
Checking the Brake Fluid Level in the Brake Fluid Reservoir
177
Checking the Joystick Bellows
178
Adjust Joysticks
178
Checking the Wheels
179
Check the Tyre Inflation Pressure
180
Tightening the Wheel Nuts
181
Changing Wheels
181
Checking the Condition of the Antistatic Belt
183
Clean and Lubricate the Steering Axle
184
Chassis and Bodywork
185
Checking the Connecting Bolts of the Drive Axle and Lift Mast
185
Checking the Bonnet Locking Devices
185
Driver's Cab
186
Checking the Pedal Group for Ease of Movement and Lubricating as Required
186
Checking Other Bearings and Connections and Lubricating
186
Checking that the Brake System Is Functioning Properly
186
Electrics/Electronics
189
Checking the Control Unit for Dirt
189
Checking the Battery Status
189
Checking the Condition and Tightness of Cables and Connections
190
Checking the Fuse Box
191
Hydraulics
192
Checking the Hydraulic System for Leaks
192
Replacing the Suction Filter
192
Replacing the Return Oil Filter
193
Checking the Hydraulic Oil Level
194
Changing the Hydraulic Oil
194
Checking Installation of the Tilt Cylinder
196
Lubricating Tilt Cylinder Bearings
196
Lifting System
197
Checking the Fork Arms and the Fork Arm Quick Release Apparatus
197
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder
198
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray
199
Lubricating the Lift Mast and Chains with Chain Spray
200
Special Equipment
202
Checking the Preload of the Double Hoses (if Equipped with Attachments)
202
Cleaning and Lubricating the Sideshift Forks* and Checking Connections
202
Technical Datasheet
205
Dimensions Overview
206
Technical Datasheet (Doosan P24 EU5)
207
Technical Datasheet (Doosan P24 Non-Cert)
210

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