Still FM-X-10 Reach Trucks Manuals

Manuals and User Guides for Still FM-X-10 Reach Trucks. We have 3 Still FM-X-10 Reach Trucks manuals available for free PDF download: Original Instructions Manual

Still FM-X-10 Original Instructions Manual (380 pages)

Brand: Still | Category: Forklifts | Size: 14 MB

Table of Contents
5
Foreword
13
Your Truck
14
General
14
Conformity Marking
14
Declaration that Reflects the Content of the Declaration of Conformity
15
Accessories
16
Labelling Points
17
Nameplate
18
Production Number
19
Nameplate for a 48-V Lithium-Ion Battery
20
Declarations of Conformity in Accordance with Directive RED 2014/53/EU
21
Using the Truck
22
Commissioning
22
Proper Usage
22
Intended Use of the Lithium-Ion Battery (Variant)
22
Improper Use
23
Place of Use
23
Parking in Temperatures below -10 °C
24
Using Working Platforms
24
Information about the Documentation
25
Documentation Scope
25
Supplementary Documentation
26
Issue Date and Topicality of the Operating Instructions
27
Copyright and Trademark Rights
27
Explanation of Information Symbols Used
27
List of Abbreviations
28
Defining Directions
30
Schematic Views
31
Environmental Considerations
32
Packaging
32
Disposal of Components and Batteries
32
Safety
33
Definition of Responsible Persons
34
Operating Company
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Special Notes When Using Lithium-Ion Batteries (Variant)
37
Changes and Retrofitting
41
Modifications to the Overhead Guard and Cabs
42
Seat Belt
43
Safety Information for FM-X Wide, Extra Wide (W, EW)
43
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
44
Wheels and Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
46
Length of the Fork Arms
47
Residual Risk
48
Residual Dangers, Residual Risks
48
Special Risks Associated with Using the Truck and Attachments
49
Overview of Hazards and Countermeasures
52
Danger to Employees
54
Safety Tests
56
Carrying out Regular Inspections on the Truck
56
Insulation Testing
56
Safety Regulations for Handling Consumables
58
Permissible Consumables
58
Oils
58
Hydraulic Fluid
59
Battery Acid
60
Brake Fluid
61
Disposal of Consumables
63
Commissioning Fleetmanager™ (Variant)
64
Activating the Access Control after Delivery of the Truck
64
Emissions
64
Overviews
67
Overview
68
Overview of the Driver's Compartment
69
Shelves and Cup Holders
70
Operating Devices and Display Elements
71
Display and Operating Unit
71
Operating Status Displays on the Display and Operating Unit
72
Display Messages
73
Entering Truck Operating Data Via the Display and Operating Unit
77
Lithium-Ion Battery Display
81
Operating Devices for Hydraulic and Traction Functions
81
Joystick 4Plus
82
Fingertip
83
Operating
85
Checks and Tasks before Daily Use
86
Visual Inspections and Function Checking
86
Climbing into and out of the Truck
89
Adjusting the MSG 65/MSG 75 Driver's Seat
91
Adjusting the Steering Column
95
Filling the Washer System (Variant)
96
Unlocking the Emergency off Switch
97
Access Authorisation with PIN Code (Variant)
97
Operating the Signal Horn
98
Checking the Brake System for Correct Function
98
Checking the Steering System for Correct Function
100
Checking the Emergency off Function
100
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
101
Switching on
102
Switching on the Key Switch
102
Lighting
105
STILL Safetylight (Variant)
105
Switching the Working Spotlights (Variant) on and off
106
Daytime Running Lights / Footwell Lighting (Variant)
107
Efficiency and Drive Modes
108
Blue-Q Efficiency Mode
108
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
108
Driving
111
Safety Regulations When Driving
111
Roadways
113
Side Chassis Supports
115
Enabling Truck Functions Using the Foot Switch and Seat Switch
116
Setting the Drive Programme
118
Selecting the Drive Direction
119
Actuating the Drive Direction Switch, Joystick 4Plus
120
Actuating the Drive Direction Switch, Fingertip
120
Starting Drive Mode, Single-Pedal Version
121
Starting Drive Mode, Dual-Pedal Version (Variant)
123
Operating the Service Brake
125
Applying the Electromagnetic Parking Brake
126
Steering
128
Switching between 360°/180° Steering (Variant)
130
Emergency Operation of the Reach Measurement System
132
Parking
134
Parking the Truck Securely
134
Lifting
136
Lifting System Variants
136
Lift Mast Versions
136
Lifting System Operating Devices
137
Joystick 4Plus Lifting System
138
Fingertip Lifting System
141
Electronic Lowering Stop Function
143
Automatic Lift Cut out (Variant)
144
Reach-Lower Lock (Variant)
145
Automatic Centre Position (Variant)
146
Fork Wear Protection (Variant)
147
Changing the Fork Arms
147
Speed Limitation Safety Function
149
Fork Extension (Variant)
151
Load Backrest (Variant)
153
Working Platforms
153
Malfunctions in Lifting Mode
153
Handling Loads
155
Safety Regulations When Handing Loads
155
Before Picking up a Load
155
Picking up Loads
157
Danger Area
159
Transporting Pallets
160
Transporting Suspended Loads
160
Picking up a Load
161
Transporting Loads
165
Setting down Loads
167
Driving on Upward and Downward Gradients
169
Driving Onto Lifts
169
Attachments
171
Fitting Attachments
171
Releasing the Pressure from the Auxiliary Hydraulics
174
General Instructions for Controlling Attachments
175
Controlling Attachments (Variant) Using the Joystick 4Plus (5Th/6Th Hydraulic Function)
177
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
179
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
181
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
183
Picking up a Load Using Attachments
184
Assistance Systems
186
Automatic Fork Centre Position During Lowering (Variant)
186
Lowering Protection Assistant (Variant)
188
Auxiliary Equipment
190
Fleetmanager (Variant)
190
Shock Recognition (Variant)
190
Active Load Stabilisation als (Variant)
190
Optical Height Measuring System (Variant)
192
Load Measurement (Variant)
196
Speed Limitation Based on Lift Height
198
Button for Speed Limitation, Creep Speed (Variant)
199
Camera/Monitor System (Variant)
200
Electrical Adjustment Mechanism for the Driver's Compartment (Variant)
200
Overhead Guard with Optimised Visibility (Variant)
201
Clipboard (Variant)
202
Battery Change Frame (Variant)
203
General
203
Safe Handling
203
Load Capacity
203
Area of Application
204
Adjusting the Transfer Height
204
Locking the Battery Change Frame
205
Battery Replacement Area
205
Lift Height Preselector / Easy Target (Variant)
207
General
207
Definition of Terms
208
AUTO MODE Function
209
Operating the Lift Height Preselector
212
Teach-In, General
215
Performing a Teach-In
216
Easy Target/Easy Target Plus (Variants)
219
Approaching Target Heights Using "Easy Target
221
Positioning the Fork Horizontally Using "Easy Target Plus
222
Cab (Variant)
224
General Information about the Cab
224
Opening the Cab Door
224
Closing the Cab Door
226
Cab Operating Devices
226
Cab Interior Lighting (Variant)
227
Heating System in the Cab (Variant)
228
Emergency Exit Window in the Cab
230
Cold Store Application
232
General
232
Areas of Application
232
Description of the Cold Store Equipment
233
Battery in the Cold Store
234
Impermissible Use of the Lithium-Ion Battery in the Shock Cold Store (-45°C)
235
Before Entering the Cold Store
235
Procedure in Emergencies
237
Emergency Shutdown
237
Procedure if Truck Tips over
238
Emergency Lowering
239
Towing
240
Connecting and Disconnecting the Battery Male Connector
243
Connecting the Battery Male Connector
243
Disconnecting the Battery Male Connector
243
Handling the Lead-Acid Battery
245
Safety Regulations When Handling the Battery
245
Maintaining the Battery
248
Checking the Battery Condition, Acid Level and Acid Density
249
Checking the Battery Charge Status
251
Charging the Battery
251
Equalising Charging to Preserve the Battery Capacity
254
Handling the Lithium-Ion Battery (Variant)
256
Safety Regulations for Handling the Lithium-Ion Battery
256
Approved Lithium-Ion Batteries
259
Lithium-Ion Batteries "GGS Li-Ion 48 V (BG4)" 9.8 Kwh and 39.2 Kwh
259
Regulations for Storing Lithium-Ion Batteries
260
Checking the Battery Charge Status (Lithium-Ion Battery)
261
Charging the Lithium-Ion Battery Upon Delivery
263
Charging the Lithium-Ion Battery
264
Recommissioning the Lithium-Ion Battery Following Deep Discharge
266
Replacing and Transporting the Battery
268
Commissioning Batteries that Are Delivered Separately
268
Alternating between a Lead-Acid Battery and a Lithium-Ion Battery
268
General Information on Replacing the Battery
268
Actuating the Battery Lock
272
Adjusting the Battery Lock
273
Special Notes for Installing the Lithium-Ion Battery
275
Replacing the Battery Using a Lifting Device
275
Changing the Battery Using the Internal Roller Channel (Variant)
280
Setting the Battery Data (Lead Acid Batteries)
285
Transporting the Battery Using a Lifting Device (Lead Acid Batteries)
286
Transporting the Battery Using a Lifting Device (Lithium-Ion Batteries)
288
Cleaning the Truck
290
Cleaning the Electrical System
292
Cleaning Load Chains
293
Cleaning Panes of Glass and Mirrors
293
After Cleaning
294
Transporting the Truck
295
Transportation
295
Crane Loading (Standard Truck with Overhead Guard)
298
Crane Loading (Trucks with a Cab)
302
Decommissioning
308
Shutting down and Storing the Truck
308
Re-Commissioning after Shutdown
309
Maintenance
311
Safety Regulations for Maintenance
312
General Information
312
Working on the Hydraulic Equipment
312
Working on the Electrical Equipment
312
Safety Devices
313
Set Values
313
Lifting and Jacking up
313
Working at the Front of the Truck
314
General Maintenance Information
316
Personnel Qualifications
316
Information for Carrying out Maintenance
316
Maintenance - 1000 Hours/Year
319
Maintenance - 3000 Hours/Every Two Years
325
Every 12 Weeks
325
Ordering Spare Parts and Wearing Parts
325
Quality and Quantity of the Required Operating Materials
326
Lubrication Plan
327
Maintenance Data Table
329
Preserving Operational Readiness
331
Checking the Driver's Seat
331
Maintaining Wheels and Tyres
331
Checking the Hydraulic System for Leaks
333
Greasing the Lift Mast and Roller Tracks
334
Checking the Battery Change Frame (Variant)
334
Replacing the Heating System Filter for the Cab (Variant)
335
Preserving Operational Readiness for Cold Store Application
336
Maintenance Tasks for Lithium-Ion Batteries
336
Technical Data
337
Dimensions
338
VDI Datasheet for FM-X 10 / Li-Ion (N), FM-X 12 / Li-Ion (N)
339
VDI Datasheet for FM-X 14 / Li-Ion (N, W, EW)
344
VDI Datasheet for FM-X 17 / Li-Ion (N, W, EW)
349
VDI Datasheet for FM-X 20 / Li-Ion (N, W, EW)
354
VDI Datasheet for FM-X 20 HD / Li-Ion
359
VDI Datasheet for FM-X 25 / Li-Ion (W, EW)
363
Elokon Eloshield Interface (Variant)
367
Eco-Design Requirements for Electric Motors and Variable Speed Drives
367
Wheels and Tyres
368
Battery Specifications for Lithium-Ion Batteries
369

Still FM-X-10 Original Instructions Manual (360 pages)

Reach trucks

Brand: Still | Category: Forklifts | Size: 17 MB

Table of Contents
5
1 Foreword

13
- Your Truck
  14
- General
  14
- CE Labelling
  14
- EC Declaration of Conformity in Accordance with Machinery Directive
  15
- Accessories
  16
- Labelling Points
  17
- Nameplate
  18
- Production Number
  19
- Nameplate of a Lithium-Ion Battery
  19
- Using the Truck
  20
- Commissioning
  20
- Proper Usage
  20
- Intended Use of the Lithium-Ion Battery (Variant)
  20
- Impermissible Use
  21
- Place of Use
  21
- Parking in Temperatures below -10°C
  22
- Fm-X
  22
- Using Working Platforms
  23
- Information about the Documentation
  24
- Documentation Scope
  24
- Fm-X
  24
- Supplementary Documentation
  25
- Issue Date and Topicality of the Operating Instructions
  26
- Copyright and Trademark Rights
  26
- Explanation of Information Symbols Used
  26
- Fm-X
  26
- List of Abbreviations
  27
- Deﬁning Directions
  29
- Fm-X
  29
- Schematic Views
  30
- Environmental Considerations
  31
- Packaging
  31
- Disposal of Components and Batteries
  31
- Fm-X
  32
2 Safety

33
3 Overviews

67
4 Operation

85
5 Maintenance

297
6 Technical Data

319

Still FM-X-10 Original Instructions Manual (292 pages)

Reach trucks

Brand: Still | Category: Forklifts | Size: 6 MB

Table of Contents
3
1 Foreword

11
- Your Truck
  12
- General
  12
- CE Labelling
  12
- EC Declaration of Conformity in Accordance with Machinery Directive
  13
- Information about the Documentation
  14
- Documentation Scope
  14
- Issue Date and Topicality of the Operating Instructions
  15
- Copyright and Trademark Rights
  15
- Explanation of Information Symbols Used
  15
- List of Abbreviations
  16
- Deﬁning Directions
  19
- Schematic Views
  20
- Environmental Considerations
  21
- Packaging
  21
- Disposal of Components and Batteries
  21
2 Introduction

23
- Using the Truck
  24
- Proper Usage
  24
- Impermissible Use
  24
- Place of Use
  25
- Parking in Temperatures below -10°C
  25
- Using Working Platforms
  26
- Residual Risk
  27
- Residual Dangers, Residual Risks
  27
- Special Risks Associated with Using the Truck and Attachments
  28
- Overview of Hazards and Countermeasures
  30
- Danger to Employees
  32
3 Safety

35
- Deﬁnition of Terms Used for Responsible Persons
  36
- Operating Company
  36
- Specialist
  36
- Drivers
  37
- Basic Principles for Safe Operation
  39
- Insurance Cover on Company Premises
  39
- Changes and Retroﬁtting
  39
- Modiﬁcations to the Overhead Guard and Cabs
  41
- Safety Information for FM-X Wide, Extra Wide (W, EW)
  42
- Warning Regarding Non-Original Parts
  42
- Damage, Defects and Misuse of Safety Systems
  43
- Tyres
  43
- Medical Equipment
  44
- Exercise Caution When Handling Gas Springs and Accumulators
  44
- Safety Tests
  45
- Regular Safety Inspection of the Truck
  45
- Insulation Testing
  45
- Safety Regulations for Handling Consumables
  46
- Permissible Consumables
  46
- Oils
  47
- Hydraulic Fluid
  48
- Battery Acid
  49
- Brake Fluid
  50
- Disposal of Consumables
  51
- Emissions
  51
4 Overviews

55
- Overview
  56
- Overview of the Driver's Compartment
  57
- Operating Devices and Display Elements
  58
- Display and Operating Unit
  58
- Operating Devices for Hydraulic and Traction Functions
  58
- Joystick 4Plus
  59
- Reserved
  59
- Fingertip
  60
- Identiﬁcation Points
  61
- Overview
  61
- Nameplate
  62
- Production Number
  63
5 Operation

65
- Checks and Tasks to be Carried out Prior to Commissioning
  66
- Visual Inspections
  66
- Filling the Washer System (Variant)
  68
- Checking the Condition of the Wheels and Tyres
  69
- Adjusting the MSG 65/MSG 75 Driver's Seat
  70
- (Variant)
  73
- Electrical Driver's Compartment Adjustment (Variant)
  74
- Compartment
  74
- Adjusting the Steering Column
  75
- Commissioning
  75
- Climbing into and out of the Truck
  75
- Shelves and Cup Holders
  77
- Connecting the Battery Male Connector
  77
- Enabling Truck Functions Using the Foot Switch and Seat Switch
  78
- Display and Operating Unit
  78
- Foot Switch
  78
- Driver's Seat
  78
- Unlocking the Emergency off Switch
  80
- Switching on the Key Switch
  80
- Access Authorisation with PIN Code (Variant)
  83
- Entering Truck Operating Data Via the Display and Operating Unit
  84
- Operating the Signal Horn
  89
- Checking the Brake System for Correct Function
  89
- Checking the Steering System for Correct Function
  91
- Checking the Emergency off Function
  91
- Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
  92
- Setting the Drive Programme
  93
- OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
  94
- Driving
  95
- Safety Regulations When Driving
  95
- Roadways
  98
- Side Chassis Supports
  100
- Selecting the Drive Direction
  101
- Actuating the Drive Direction Switch, Joystick 4Plus
  102
- Actuating the Drive Direction Switch, Fingertip
  102
- Starting Drive Mode, Single-Pedal Version
  102
- Starting Drive Mode, Dual-Pedal Version (Variant)
  104
- Operating the Service Brake
  106
- Applying the Electromagnetic Parking Brake
  107
- Steering
  110
- Lifting
  112
- Lifting System Variants
  112
- Automatic Lift Cut out (Variant)
  113
- Reach-Lower Lock (Variant)
  114
- Automatic Centre Position (Variant)
  115
- Lift Mast Versions
  116
- Malfunctions in Lifting Mode
  117
- Lifting System Operating Devices
  118
- Joystick 4Plus Lifting System
  119
- Fingertip Lifting System
  122
- Load Backrest (Variant)
  124
- Changing the Fork Arms
  124
- Fork Extension (Variant)
  127
- Working Platforms
  128
- Handling Loads
  129
- Safety Regulations When Handing Loads
  129
- Before Picking up a Load
  129
- Picking up Loads
  131
- Danger Area
  132
- Transporting Pallets
  133
- Transporting Swinging Loads
  134
- Picking up a Load
  135
- Transporting Loads
  138
- Setting down Loads
  140
- Driving on Upward and Downward Gradients
  142
- Driving Onto Lifts
  142
- Working with Attachments
  144
- Fitting Attachments
  144
- Releasing the Pressure from the Auxiliary Hydraulics
  146
- General Instructions for Controlling Attachments
  147
- Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
  151
- Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
  153
- Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
  155
- Picking up a Load Using Attachments
  156
- Operating Auxiliary Equipment
  157
- Switching the Working Spotlights (Variant) on and off
  157
- Clipboard (Variant)
  158
- Fleetmanager (Variant)
  158
- Accident Recorder (Variant)
  158
- Active Load Stabilisation als (Variant)
  159
- Camera/Monitor System (Variant)
  160
- Load Measurement
  160
- Battery Change Frame (Variant)
  162
- General
  162
- Safe Handling
  163
- Load Capacity
  163
- Area of Application
  163
- Adjusting the Transfer Height
  164
- Locking the Battery Change Frame
  164
- Battery Replacement Area
  165
  - Lift Height Preselector (Variant)
    166
  - General
    166
  - Deﬁnition of Terms
    167
  - AUTO MODE Function
    168
  - Operating the Lift Height Preselector
    171
  - Teach-In, General
    175
  - Performing a Teach-In
    176
  - Cab Operation (Variant)
    179
  - General Information about the Cab
    179
  - Opening the Cab Door
    180
  - Closing the Cab Door
    181
  - Emergency Exit Window in the Cab
    181
  - Cab Operating Devices
    182
  - Cab Interior Lighting (Variant)
    183
  - Heating System in the Cab (Variant)
    184
  - Cold Store Application
    185
  - General
    185
  - Areas of Application
    186
  - Battery in the Cold Store
    187
  - Description of the Cold Store Equipment
    187
  - Warming up the Truck
    188
  - Operating the Display and Operating Unit
    188
  - Operating Status Displays on the Display and Operating Unit
    188
  - Blue-Q Efﬁciency Mode
    190
  - Functional Description
    190
  - Switching the Blue-Q Efﬁciency Mode on and off
    190
  - Fault Displays
    191
  - View on the Display and Operating Unit
    191
  - Operating in Special Operating Situations
    191
  - Transportation
    191
  - Towing
    194
  - Crane Loading
    196
  - Procedure in Emergencies
    199
  - Emergency Shutdown
    200
  - Procedure if Truck Tips over
    201
  - Emergency Lowering
    202
  - Handling the Battery
    202
  - Safety Regulations When Handling the Battery
    202
  - General Information on Battery Replacement
    206
  - Actuating the Battery Lock
    207
  - Disconnecting the Battery Male Connector
    209
  - Battery Replacement Using a Crane
    210
  - Changing the Battery Using the Internal Roller Channel (Variant)
    215
  - Battery Commissioning
    221
  - Adjusting the Battery Lock
    221
  - Setting the Battery Data
    223
  - Battery Transport with Crane
    225
  - Maintaining the Battery
    226
  - Decommissioning
    230
  - Parking the Truck Securely
    230
  - Shutting down and Storing the Truck
    232
  - Re-Commissioning after Shutdown
    233
  - Cleaning
    234
  - Cleaning the Truck
    234
  - Cleaning Load Chains
    235
  - After Cleaning
    236
6 Maintenance

237
7 Technical Data

261
- Dimensions
  262
- VDI Datasheet FM-X 10 (N), FM-X 12 (N)
  263
- VDI Datasheet FM-X 14 (N), FM-X 17 (N)
  267
- VDI Datasheet FM-X 20 (N, W, EW)
  271
- VDI Datasheet FM-X 22
  274
- VDI Datasheet FM-X 25
  279
- Wheels and Tyres
  282

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Still FM-X-10 Original Instructions Manual (292 pages)

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